Automatic Digital Liquid Filling Machine

Automatic Digital Liquid Filling Machine

The Automatic Digital Liquid Filling Machine is ideal for food & beverages, cosmetics and shampoo, pharma, oils, chemical, agricultural, and industry for pharmaceutical, cosmetic, food, pesticide and special applications. It weighs, fills and decants liquids into bottles, vials or jars with a tap on a digital panel. Operators experience steady volumes, quick changeovers and minimal scrap, while line personnel will find an easy-to-use operator interface with minimal training. Designed for hygienic applications, the equipment complies with GMP regulations, allows for fast changeovers and has a continuous, uniform flow of perfectly filled products, helping to meet deadlines and minimise the cost of labour.

Automatic Digital Liquid Filling Machine Video

Stainless Steel Durability, High‑Speed Accuracy, Smart Solution

The Automatic Digital (Electronic) Liquid Filling Machine has a solid SS 304 frame and SS 316L contact parts that resist corrosion during daily wash‑downs and food‑grade cleanings. A servo‑driven pump and precise digital controls maintain ±0.5 % accuracy on volumes from 10 ml to 1,000 ml, and a generous 25‑litre holding tank ensures uninterrupted runs. Flexible nozzles and a drip‑resistant design make clean‑up quick and easy, and recipe storage saves you time during set-ups. All this means a one-stop shop that minimises rejects, reduces manual intervention and ensures a professional finish with every batch.

How Does the Automatic Digital (Electronic) Liquid Filling Machine Work

  1. Container Feeding: The bottle transport task, over the digital filling system, is performed by the slat‑chain conveyor.

  2. Nozzle Placement: Adjustable nozzles lower into the container neck to fill from the bottom up. This prevents foaming and spills.

  3. Filling Process: The servo‑driven pump and variable‑frequency drive control the exact volume. Operators input the target dose on the touchscreen, and the system delivers it with ±0.5% accuracy.

  4. After Filling: Bottles or jars proceed without line stoppage to capping, sealing or labelling stations – you get a continuous flow of filled containers.

Key Features

  • No bottle-No fill mechanism: Machine stops filling when no bottle is present, saving wastage.

  • Fill Speed Control: Enables the operator to slow down the fill rate during filling to accommodate turbid product, checkweigh to stop adversary and overrun.

  • Servo Control: Eliminates repetitive volume deliveries from cycle to cycle.

  • Adjustable Volume Gearing: Allows immediate adjustment to varying thicknesses of bottles.

  • Electricity Protection: Monitors the current and voltage with overload and surge protection.

  • Quick Set-Up: Saves several recipes in memory for instant switchovers.

  • Food‑Grade Tubing: Utilises silicone and SS316L components to avoid unsanitary touching.

  • No‑Drip & No‑Last‑Drop: The nozzle surface is designed to be completely drained with no drip.

  • Safety Features: Overload protection with emergency‑stop buttons and protective guards is installed.

  • Large Holding Tank: A 25‑litre reservoir feeds prolonged runs without refilling.

Technical Specification of Digital Liquid Filling Machine

Models

AI‑DLFM 2 AI‑DLFM 4
No. of Filling Heads 2 heads

4 heads

Output

Up to 30 bottles min⁻¹ 50 bottles min⁻¹
Fill Range 10 ml – 1 000 ml per cycle

10 ml – 1 000 ml per cycle

Power

3.5 HP, 440 V, 3‑phase, 50 Hz (custom voltages available) 5.5 HP, 440 V, 3‑phase, 50 Hz (custom voltages available)
Conveyor Height Adjustable 850 – 900 mm

Adjustable 850 – 900 mm

Dimensions

1 600 × 1 110 × 1 830 mm (L × W × H) 1 600 × 1 110 × 1 830 mm (L × W × H)
Construction SS 304 frame; SS 316L contact surfaces; food‑grade tubing

SS 304 frame; SS 316L contact surfaces; food‑grade tubing

Control System

PLC‑driven HMI with recipe storage and diagnostics PLC‑driven HMI with recipe storage and diagnostics
Tank Capacity 25 litres stainless reservoir

25 litres stainless reservoir

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

The Automatic Digital (Electronic) Liquid Filling Machine transforms your liquid filling line with precision, speed and ease of use. Its stainless‑steel build and food‑grade tubing stand up to rigorous cleaning, while digital controls and safety features minimise waste and downtime. The large holding tank and rapid, tool‑free changeovers keep production moving longer and changeovers quicker. Users can install this smart, robust unit to streamline operations, uphold strict hygiene standards and deliver perfectly filled containers every time, ensuring they meet customer demands and regulatory requirements with confidence.


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