Pharmaceutical businesses use linear bottle washing machine, also known as linear bottle washers, extensively. These machines are best suited for round vials. Vials can be manually pushed off the feed table or loaded onto an SS wire mesh conveyor using the feed conveyor’s automatic loading setup. Because vials are automatically fed into pockets, this saves labor. The automated unloading process involves emptying the vial and moving on to the turn table (Optional).
Glass bottles can be cleaned with an automatic linear bottle washer. Six washing stations on the machine are interchangeable to meet the needs of individual customers. For positive and pressurizing bottle washes, this linear bottle washer has three water and three air wash settings. All of the contact parts are composed of stainless steel 316, while the non-contact parts are composed of stainless steel 304. To comply with GMP regulations, the bottle is turned neck down and has nozzles inserted into it during the washing cycle. For an online bottle filling line, an automatic linear bottle washer is a cost-effective and perfect option. Machines are used in the food, chemical, pharmaceutical, and related industries. We offer extended assistance for validation of bottle washing machines and replacement parts. We also have Rotary Vial Washing Machine and Rotary Ampoule Washing Machine in our product line.
LINEAR BOTTLE WASHING MACHINE VIDEO
Salient Features of Linear Bottle Washing Machine
- High-pressure spray nozzles ensure perfect wash of Bottles.
- Interchangeable wash sequences.
- Totally fabricated from SS Materials, including the basic frame.
- No change parts required for washing of round bottle saving time of change over. (Change Parts require for Flat bottles & if change of neck size.)
- All parts coming in contact with washing zones / jet are made from SS 316 materials.
- The machine suitable for handling washes of round and flat glass bottle (With help of change parts).
- Water re-cycling arrangement is possible as per customer’s need.
- Machine is totally rigid and withstands continuous operation for long working. Hours without any trouble.
- Higher capacity centrifugal pump to wash bigger container.
- Third Tank & pump can be fitted (optional).
Process Operation of Linear Bottle Washer
Three-cycle rinsing allows flexibilities of various wash cycles such as fresh water, dematerialized water etc. as per the rinsing requirement of bottle. All the pumps are made of SS and all the water contact parts are made of SS 316 on a heavy base of SS structure. In tunnel design is such that separation is maintained between feeding zone and discharge zone of the cleaned containers. All the mechanical drives are separated and isolated from the washing zone. Approved materials only are used for construction, together with a careful choice of components, thereby taking into consideration all aspects of sanitation and consequence complying with the pharmaceutical G.M.P. requirements. The quality of rinsing is ensured through 3 sets of inner and 2 sets of outer nozzles accurately placed to direct the jet at center of the bottle and the bottle comes out with water totally drained with minimum droplets of water.
Technical Specification of High-Speed Bottle Washing Machine
|
Model |
ALBW 100 | ALBW 150 | ALBW 250 |
| Production Output | Up to 100 bottles/minute | Up to 150 bottles/minute | Up to 200 bottles/minute |
| No. of Pockets | 10 | 12 | 20 |
| Power Load | |||
| Main Motor | 1 H.P. / 415 Volts / 50 Hz | 1.5 H.P. / 415 Volts / 50 Hz | 3 H.P. / 415 Volts / 50 Hz |
| Pump Two Nos | 1 HP x 2 = 2 HP / 415 Volts / 50 Hz | 1 HP x 2 = 2 HP / 415 Volts / 50 Hz | 1 HP x 2 = 2 HP / 415 Volts / 50 Hz |
| Electrical Heater | 3 K.W. | 3 K.W. | 6 K.W. |
| Conveyor | 0.5 HP / 415 Volts / 50 Hz | 0.5 HP / 415 Volts / 50 Hz | 0.5 HP / 415 Volts / 50 Hz |
| Tank Capacity | 80 Liters. S.S. 316 | 80 Liters. S.S. 316 | 80 Liters. S.S. 316 |
| Wash Cycle | 3 Inner + 1 Outer + 1 Air | 3 Inner + 1 Outer + 1 Air | 3 Inner + 1 Outer + 1 Air |
| Cycle Timing | 3.5 Second for each wash + 1.5 second for traveling. | 3.5 Second for each wash + 1.5 second for traveling. | 3.5 Second for each wash + 1.5 second for traveling. |
| Water / Air Consumptions | 400 Ltrs. / hour / Cycle / Pressure 2.5 Kg @ 20 CFM | 400 Ltrs. / hour / Cycle / Pressure 2.5 Kg @ 20 CFM | 400 Ltrs. / hour / Cycle / Pressure 2.5 Kg @ 20 CFM |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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