Vial Powder Line, also known as the vial production line, is comprised of a machine for labeling, cap sealing, powder filling, washing, and sterilizing vials. Every machine was oriented to function as a single, cohesive system. Both Automatic and Semi Automatic Vial Powder Lines are available in our inventory. Automatic lines, also known as fully automatic vial powder lines, have conveyors on each machine that are connected to one another for uninterrupted automatic operations.
Automatic Vial Powder Line
Automatic Vial Powder Lines are made up of machines for labeling, filling, sterilizing, and washing. Every machine is connected to function as a single, cohesive system. Automation is used in operations to reduce the need for human intervention. These lines are also known as Production Scale Vial Filling Lines or High Speed Vial Production Lines. The equipment in this kind of filling line is listed below:
Vial Washing Machine
The AI-VRW Automatic Rotary Vial Washing Machine is made to wash glass vials without letting non-contact machine parts come into touch with the vials. A gripper system on the Automatic Rotary Vial Washing Machine model grips the vial from the neck and inverts it while the washing process is underway. Once the washing process is complete, the vial is released on the outfeed star wheel arrangement in a vertical position, ensuring a positive wash of the vials. With the use of spare components, our machine model can clean glass vials and containers ranging in capacity from 2 to 100 milliliters. A specifically constructed Gripper holds the glass vial from its neck, inverts it, and moves it further on a rotary moving system for the washing process. The glass vial feeds through a turn table to the infeed Star Wheel.
Sterilization Tunnel
In order to sterilize and dehydrogenate cleaned empty pharmaceutical glassware used in parenteral product packaging, this type of continuous sterilizer is a fully automated system that specifically uses forced convection of filtered air through a high efficiency particulate air filter.
Vial Powder Filling Machine
A filling tool used to fill injection powder vials is called a vial powder filler or vial powder filling machine. The monoblock equipment that performs filling and stoppering/bunging operations on the same platform is the sterile powder filler. For cGMP compliance, all contact parts are constructed from FDA-approved materials or stainless steel 316L.
Vial Cap Sealing Machine
The PP/Flip-ff cap sealing onto round glass vials is appropriate for the Automatic Vial Cap Sealing Machine. The machine for capping vials is specifically made of stainless steel and has a mild steel frame with stainless steel cladding and enclosures. The Vial Capping Machine has a vibratory bowl feeder that allows the cap to be continuously fed for online operation on any liquid or powder filling line. Machine adaptable to different Vial sizes and, with the use of spare parts, to Plain/Flip-Off Caps. The Capping Machine is a useful tool for the pharmaceutical industry because it may operate automatically online and has fewer production requirements.
Vial Inspection Machine
Glass vials that can be injected are appropriate for inspection using an automatic vial inspection machine. The four tracks that make up the Vial Inspection Machine are made of nylon-6 roller chain, and they can be purchased with a spinning assembly that includes 24V DC wiring and AC drive rejection units. Additionally, the ability to modify speed was made possible with a variable AC frequency drive. All of the machine’s contact parts are composed of authorized engineered polymers and stainless steel, in compliance with cGMP regulations.
Vial Sticker Labeling Machine
One of the easiest vertical vial sticker labeler devices to use is the Automatic Vial Sticker Labeling Machine. This apparatus has a cutting-edge Micro Processor Control label dispensing mechanism with a product and label detection system. The Vial Labeler can be used to label spherical objects such as vials. Depending on the vial and label size, it may label up to 100 vials in a minute. An optional unique label sensing system allows an electronic and mechanical system specifically developed to put transparent (No Look) labels on vials at a very fast speed.
Semi-Automatic Vial Powder Line
Machines for washing, sterilizing, filling stoppers, sealing caps, inspecting, and labeling make up a semi-automated vial powder line. These devices operate autonomously and integrate with one another. These lines are also known as small-scale vial powder lines or low-cost vial production lines. The equipment in this kind of filling line is listed below:
Semi-Automatic Vial Washing Machine
A reliable, ampoule and vial washing machine that complies with cGMP standards is the semi-automatic vial washer, also known as the vial jet washer. It is small, adaptable, and semi-automatic. With the use of appropriate replacement components, the Multijet Vial Washing Machine’s stainless steel architecture allows it to wash glass vial sizes ranging from 2 to 100 milliliters and ampoule sizes from 1 to 20 milliliters. FDA-approved materials or stainless steel 316L are used to make all contact parts.
Dry Heat Sterilizer
Bottles, vials, and ampoules that have been cleaned can be sterilized using an ampoule sterilizer or dry heat sterilizer. It is constructed from MS heavy angles with an exterior wall composed of stainless steel 304 and an inner wall made of stainless steel 316. Our double door DHS is manufactured in compliance with cGMP requirements that are authorized in injectable pharmaceutical factories that uphold a class 100 environment. For cGMP compliance, all contact parts are constructed from FDA-approved materials or stainless steel 316L.
Vial Powder Filling Machine
A filling tool used to fill injection powder vials is called a vial powder filler or vial powder filling machine. The monoblock equipment that performs filling and stoppering/bunging operations on the same platform is the sterile powder filler. For cGMP compliance, all contact parts are constructed from FDA-approved materials or stainless steel 316L.
Vial Cap Sealing Machine
The PP/Flip-ff cap sealing onto round glass vials is appropriate for the Automatic Vial Cap Sealing Machine. The machine for capping vials is specifically made of stainless steel and has a mild steel frame with stainless steel cladding and enclosures. The Vial Capping Machine has a vibratory bowl feeder that allows the cap to be continuously fed for online operation on any liquid or powder filling line. Machine adaptable to different Vial sizes and, with the use of spare parts, to Plain/Flip-Off Caps. The Capping Machine is a useful tool for the pharmaceutical industry because it may operate automatically online and has fewer production requirements.
Vial Inspection Machine
Glass vials that can be injected are appropriate for inspection using an automatic vial inspection machine. The four tracks that make up the Vial Inspection Machine are made of nylon-6 roller chain, and they can be purchased with a spinning assembly that includes 24V DC wiring and AC drive rejection units. Additionally, the ability to modify speed was made possible with a variable AC frequency drive. All of the machine’s contact parts are composed of authorized engineered polymers and stainless steel, in compliance with cGMP regulations.
Vial Sticker Labeling Machine
One of the easiest vertical vial sticker labeler devices to use is the Automatic Vial Sticker Labeling Machine. This apparatus has a cutting-edge Micro Processor Control label dispensing mechanism with a product and label detection system. The Vial Labeler can be used to label spherical objects such as vials. Depending on the vial and label size, it may label up to 100 vials in a minute. Using an optional unique label sensing system, a specially built mechanical and electrical system applies clear (No Look) labels to vials at a very high speed.
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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