Small Ampoule Filling Machine R&D Lab Model is designed to fill pilot-scale R&D batches in volumes ranging from 1 to 30 milliliters. Devices are made with filling and sealing components on a single platform, making it a preferred option. Equipment contact areas constructed in accordance with cGMP standards using FDA-approved materials or stainless steel 316L.
There are various filling choices available for the little ampoule filling machine. A mechanical filling syringe is included with the standard machine. A machine with a stepper motor that drives valveless pistons under servo or stepper motor control. machine with a peristaltic pump unit for filling operations, based on peristatic pumps. The same sealing process is used in all machines with a mix of flammable and oxygen gas.
SINGLE HEAD AMPOULE FILLING MACHINE VIDEO
Salient Features of Small Ampoule Filling Machine R&D Model
- Small footprint equipment.
- 1ml-30ml ampoule size suitability.
- Monobloc design with filling and sealing units combined.
- Different filling mechanism models available.
- Acceptable error range of ± 1%.
- Safety guards with guide railing on demand.
- Class 100 Laminar Air Flow can be installed optionally.
- Contact Area parts suitable for Autoclaving / Sterilization.
- Frequency drive unit for speed variation.
- IQ/OQ validation protocols on demand.
- PLC system with Graphical User Interface in special models.
Process Operation of Small Ampoule Filling Machine Lab Model
Machine having hopper for storing ampoules. User has to load empty ampoules on this hopper in bulk from where ampoule deliver onto moving rack one by one. In the movement over rack ampoule reaches to the filling station where filling needles fill preset volume of liquid in ampoules. Further ampoules reached to the sealing station where two burner nozzles installed in which first one is preheating nozzle and second is sealing nozzle. Rollers provided for rotation of ampoules, so evenly heating provided on all around the ampoule neck. During rotation of ampoule with nozzle gassing, the glass of ampoule get melt. Sealing clipper installed which do up & down movement above sealing unit. During down movement clipper take off excess melt part of ampoules and drop into waste glass collection box. Duly filled and packed ampoules get collected onto delivery tray of the machine.
Technical Specification of Ampoule Filling Machine
|
Model |
AFS-30 |
| Production Output |
Up to 25 ampules/minute |
|
Ampoule Size |
1ml to 30ml |
| Filling Accuracy | ± 1% |
| Require Gas for Sealing | LPG & Oxygen (O₂) |
| Nitrogen Flushing | Pre & Post Nitrogen Flushing Available |
| Power Specification | 0.5 H. P. |
| Electrical Characteristics | 230 Volts, Single Phase, 50 Hertz |
| Contact Parts | Made from Stainless Steel 316L. |
| Non-Contact Parts | Made from Stainless Steel 304 |
|
Overall Dimension |
915mm (L) x 610mm (W) x 965mm (H) approx. |
| Net Weight |
150 Kgs. approx. |
| Gross Weight |
225 Kgs. approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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