Adinath International offers a well-crafted Two Head Ampoule Filling Machine with customizable choices, all housed on a strong structure. To achieve GMP compatibility, make contact with the injectable liquid’s surface areas composed of stainless steel 316L. apparatus with two filling nozzles for liquid that performs extremely accurate filling operations. In addition to this, there are two pre- and post-nitrogen nozzles for nitrogen flushing both before and after filling operations.
In a single dosage procedure, a two-head ampoule filler and sealer can dispense volumes ranging from 0.5ml to 10ml. The machine is designed to accommodate open-mouth ampoules, but we also have a type that can accommodate closed-mouth ampoules. We provide a variety of filling mechanism options, the most popular being peristaltic pump filling, servo controlled filling, and piston pump filling. The machine has an integrated sealing unit that can perform two stages of sealing operations. Preheating is done in step one to remove any droplets that may have been on the ampoule’s inside during the filling process. Stage two sealing is done using cutters and LPG and oxygen gas. There are rollers that spin the ampoules to project a 360-degree flame onto the glass of the ampoule. because of the dual head ampoule filling machine, also known as the double head machine.
Ampoule sealers and fillers are used to precisely fill various kinds of injectable liquids. The ampoule is transported by means of the rack moving at an angle. Nitrogen purging, filling, preheating, and sealing procedures were carried out during rack movement transfer. It’s interesting to note that no liquid will emerge from the filling needles if there is no ampoule present at the filling unit.
Being a top supplier of two head ampoule filling machines, we offer reliable, user-friendly devices that require minimum maintenance. One of the top producers of ampoule filling machines in India is Adinath International.
TWO HEAD AMPOULE FILLING MACHINE
Salient Features of Two Head Ampoule Filling Machine
- Compact cGMP model.
- Higher output up to 3000 Ampoules per hour.
- All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.
- Minimum change over parts from 1ml to 10ml ampoule size.
- “No Ampoule – No Filling” system.
- Ampoule neck centering during gas flushing and filling operations.
- Possibility of nitrogen gas flushing before, during and after filling.
- Full accessibility allows easy maintenance.
- Machine equipped with pre-warming station.
- Flow Meters for regulating flames easily.
- Minimum change over time, little maintenance, easy cleaning.
Process Operation of Two Head Ampoule Filling Machine
Empty washed & sterilized ampoules receive automatically on wire mesh conveyor belt from outfeed of sterilizing tunnel. Ampoule fed automatically into in-feed hopper from the left hand side of the machine and feed to receiving rack through cassette. The moving rack which moves horizontally collect two ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position through pre-gassing. Pre-gassing, Filling, Post Gassing, Pre-heating & sealing sta.
Technical Specification of Two Head Ampoule Filler
| Model Name | AFS-2 |
| Production Speed | Up to 50 ampules/minute |
| Ampoule Sizes | 1 ml to 30 ml |
| Filling Error | ± 1% |
| Sealing Gas | LPG and Oxygen (O₂) |
| Nitrogen Gas | Pre & Post Nitrogen |
| Power Load | 0.5 H. P. |
| Power Voltage | 230 Volts, Single Phase, 50 Hertz |
| Contact Parts | Made from Stainless Steel 316L |
| Non-Contact Parts | Made from Stainless Steel 304 |
| Machine Size | 915mm (L) x 760mm (W) x 965mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
Send Inquiry