The purpose of the Vial External Washing Machine is to clean the outside of round vials. Vials are machine-washed on their exteriors to remove any particles that may have accumulated on the previously filled and sealed vials.
Vial External Washing Machine Video
Salient Features of Vial External Washer
- Compact cGMP model.
- Suitable for vial sizes from 5ml to 100ml without any change parts (No change parts required)
- “No Vial – No Washing” system eliminates wastage of water & air.
- Easy cleaning & maintaining
- Machine is equipped with PLC system.
- Stops supply of water & air when acrylic doors opened during operation.
- Indication & alarm in PLC.
- Normal water required for washing & no hot water required.
- When there is no vial on conveyor, it stops the water & air supply. Infeed & outfeed Turn Tables.
- Imported Gear motor for main drive, unscrarnbler and scrambler.
- Variable A.C frequency drive for main drive, unscrambler and scrambler Acrylic cabinet for machine.
Process Operation of Vial External Washing Machine
Form the in feed Turn Table the vials are fed into the External the Vial Washing Machine conveyors. The machine consists of two conveyors on which the vials are properly fed and transported from in feed Turn table for the washing operation. Two Operations are carried out on this machine. First the vials are washed by water jet and then dried by air jet. On the conveyor a set of spray nozzles are fitted on each on each conveyor for water Jet. One set of knife blocks are provided on each conveyor for air. The air sprayed through this knifes . The knifes are fitted in a inclined manner which ensures that is sprayed reaches each corner of the vial which are previously washer. After washing and drying the vials are guided to the out feed turn Table. Before reaching the out feed Turn Table a special arrangement is provided to dry the vial from the bottom side . A set of Syringes are provided on the sides of each conveyor at the exit end which sprays the air jet on the bottom part of vial resulting in the drying of the vials This machine is completely operated by PLC . A covering of Acrylic cabinet is provided in the machine which when opened up during the operation immediately stops the supply of water &air and shows the indication which alarm in the PLC.
Technical Specification of Vial External Washing Machine
| Model | AVRW 120 | AVRW 240 |
| Production Output | Up to 100 per minute | Up to 200 per minute |
| Vial Sizes | 2ml to 100ml | 2ml to 100ml |
| Type of Vials | Glass & Plastic Vials | Glass & Plastic Vials |
| Power Load | 4 H.P. | 5.5 H.P. |
| Power Voltage | 440 Volts, 3 Phase 50 Hertz, 4 wire system | 440 Volts, 3 Phase 50 Hertz, 4 wire system |
| Optional Accessories | Programmable Logic Control (System) with HMI | Programmable Logic Control (System) with HMI |
| Safety Cabinet with doors | Safety Cabinet with doors | |
| Utility | Air – 20 CFM | Air – 20 CFM |
| Water – 200 to 500 litres per hour depend upon ampoule size | Water – 200 to 500 litres per hour depend upon ampoule size | |
| Water Tank & Pump | 3 nos. each with 25 litres Capacity & Centrifugal pump | 3 nos. each with 25 litres Capacity & Centrifugal pump |
| Overall Dimension: | 2050mm (L) X 2000mm (W) X 1210mm (H) approx. | 2450mm (L) X 2000mm (W) X 1300mm (H) approx. |
| Net Weight | 700 kgs. approx. | 900 kgs. approx. |
| Gross Weight | 1000 kgs. approx. | 1300 kgs. approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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