Injectable Liquid Filling Machine (injectable vial filler) uses for filling and rubber stoppering of injectable glass vials. This monoblock machine having sterile liquid filling and rubber bunging operations on single platform. Machine having unscrambler for bulk vial loading, SS conveyor for vial transportations, SS 316L Syringe for liquid filling and Stoppering unit for rubber bunging operations. Vials in bulk loaded onto infeed unscrambler of the machine from where it is automatically transported to SS slat conveyor belt of machine. Once vial reaches to filling station, proximity sensor provide pulse to the syringe and it discharge pre set volume of liquid into vials.
Adinath is one of the leading injectable liquid filling machine manufacturers in India having different machine models in its product range. We have intermittent filling machines, motion type filling machines and peristaltic pump type filling machines in our product range. Our machines starts from 20 VPM laboratory vial filling machine to 200 VPM high speed vial filling machine.
The risk of contamination is decreased by keeping the distance between the stoppering units and the vial filling low. The devices are intended to be used under laminar flow protection and in sterile environments. The un-scrambler has undergone redesign in order to get rid of troublesome areas and dead ends. Dosage vials ranging from 2 ml to 250 ml can be filled using an injectable liquid filler. There are machines available that range in production output from 20 VPM to 300 VPM, from lab/pilot scale to production scale. For your requirements of any type of injectable filling machine please contact us today.
Injectable Liquid Filling Machine Video
Types of Injectable Liquid Filling Machines
- Injectable Liquid Filling Machine
- Injectable Powder Filling Machine
- Four Head Injectable Liquid Filling Machine
- Eight Head Injectable Liquid Filling Machine
- Lab Scale Vial Filling Machine
- High Speed Injectable Filling Machine
Types of Filling Machines
We offer below types of filling mechanisms in our vial filling machines:
- Piston Pumps mechanical operated
- Piston Pumps operated by Servo Motors
- Peristaltic Pump Filling Operation
Salient Features of Injectable Liquid Filling Machine
- Compact footprint cGMP complied models.
- 2ml to 250ml fill dosage compatibility.
- Filling accuracy of ±0.5% – 1% depends upon fluid & vial types.
- “No Vial – No Filling” system feature.
- In-feed Turn Table/ Unscrambler attached with the machine for automatic feeding of vials.
- All Contact Parts Made from AISI SS 316L & framework by AISI SS 304.
- No cross contamination.
- Easy to validate filling system for small/large batch production.
- Variable A.C. frequency drive for speed adjustment.
- Digital Vial Counter for counting production output.
- On-line Mechanism.
- IQ/OQ validation documents can be offered.
- PLC system with Graphical User Interface. (Optional)
Process Operation of Injectable Liquid Filler
The incoming dry vials (sterilized and siliconized) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.
The filling unit consists of Filling Head, Syringes & Nozzles; Syringes & Nozzles are made of AISI SS 316L materials. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ”No Vial-No Filling” operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be increase & decrease by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid reaches to filling nozzles through silicon transparent pipe. Nozzles having up & down movement with help of cam mechanism and it come down when vial hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers two vials together on conveyor for rubber stoppering operation.
Stoppering unit consist of Starwheel, Vibrator unit and Bowl. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by starwheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to starwheel and move in rotary direction along with starwheel, during movement it picks up the rubber stopper from the exit end of the chute and rubber stopper pressed by fix single pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed starwheel for next sealing operation.
Technical Specification of Injectable Liquid Filling Machine
| Model | ALVF-40 | ALVF-80 | ALVF-120 | ALVF – 250 |
| Filling Heads | Two | Four | Eight | Twelve |
| Production Rate | Up to 40 Vials/Minute | Up to 80 Vials/Minute | Up to 150 Vials/Minute | Up to 250 Vials/Minute |
| Input Specification | ||||
| Vial Diameter | 15mm to 70mm | 15mm to 70mm | 15mm to 70mm | 15mm to 70mm |
| Vial Height | 25mm to 140mm | 25mm to 140mm | 25mm to 140mm | 25mm to 140mm |
| Filling Precision | ±1% | ±1% | ±1% | ±1% |
| Power Required | 1 H.P. | 1.5 H.P. | 2 H.P. | 2 H.P. |
| Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz | 440 Volts, 3 Phase, 50 Hertz | 440 Volts, 3 Phase, 50 Hertz | 440 Volts, 3 Phase, 50 Hertz |
| Overall Dimension | 2050mm (L) x 850mm (W) x 1700mm (H) | 2200mm (L) x 850mm (W) x 1700mm (H) | 3000mm (L) x 945mm (W) x 1700mm (H) | 3500mm (L) x 945mm (W) x 1700mm (H) |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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