High Speed Vial Filling Machine

High Speed Vial Filling Machine including high speed vial filler is fast paced vial filling machine perform up to 300 vials per minute operations. We have are having two different variants in high speed vial filling machine in which first is six head motion vial filling machine and eight head motion vial filling machine. Higher production speed can be achieved with motion vial filling machine only because in this filling nozzles move continuously along with the vials which reduce vial stoppage time. In short vial fills in continuous moving position.

High speed vial filler is effective machine for filling liquid injectables. After filling operations rubber bung placed immediately onto vials. This process reduce oxygen headspace issues in the product. Inbuilt class 100 Laminar Air Flow unit installed onto machine to maintain sterile environment during filling operations. All machine models complies as cGMP requirements with vial filling machine validation protocol available. We provide IQ, OQ & DQ validation documents for the equipments supplied by us. Various optional features and automation process can be provided as per individual use requirements. Adinath International is one of the leading vial filler manufacturers in India producing vial filling machine from 20 VPM to 300 VPM production output models.

We also manufacture complete vial filling packaging line which consist vial washing machine, sterilization tunnel, vial filling and stoppering machine, vial cap sealing machine and vial sticker labeling machines. All machine models designed to work integrated without human touch as complete vial filling line.

High Speed Vial Filling Machine Video

Salient Features of High Speed Vial Filling Machines

• Complies as per cGMP requirements.
• Motion type filling mechanism.
• Servo drive based fill adjustments.
• Fill volume setting from touch screen HMI of machine.
• No cross contamination.
• Suitable for the filling Volume of 2ml to 250ml.
• Piston pump/Peristaltic pump aseptic filling.
• Filling with accuracy of ±0.5-1%.
• Easy to validate filling system for small/large batch production.
• All Contact Parts Made from S.S 316L & framework by S.S. 304.
• Variable A.C. frequency drive for speed adjustment
• Digital Vial Counter for counting production output.
• In-feed Turn Table/ Unscrambler for automatic feeding of objects.
• On-line Mechanism.
• “No Vial – No Filling” system.
• “No Vial – Machine Stop” system.
• IQ/OQ documentation can be provided to comply vial filling machine validation process.
• PLC with Graphical User Interface. (Optional)
• PRIME is a distinctive feature that allows you to quickly suck filling material from the storage tank to the nozzle end. This feature is also beneficial for cleaning the filling line (silicon tubing) and filling the peristaltic pump in both directions.
• The machine can use the PRIME function for all peristaltic pumps together or for individual peristaltic pump.
• Filling is done with a specifically built filling peristaltic pump which has CIP and SIP ability.
• Individual pumps may be calibrated and adjusted for the desired volume using a simple PLC.
• Because of a particularly built peristaltic pump with suck back capability, oil-based materials can also be run without dripping.
• Each filling head may operate independently, allowing the machine to operate constantly without sacrificing significant production.
• Bung orientation bowl and discharge chute with built-in vibrator. For use with wet bungs, we offer bung orienter bowl and chute with Teflon coating.
• Bungs are held in a specifically designed vacuum bung hold disc, which then discharges the bung evenly onto the vial. The bung pressing roller evenly presses the bungs.
• Half stoppering can be done with the same Rubber bunging machine assembly.
• Each filling head may operate independently, allowing the machine to operate constantly without sacrificing significant production.
• For varied sizes of vials and filling volumes, no change parts are necessary.
• Because mechanical parts like syringe sets, Teflon seals, gears, and chains are rarely used, there is relatively little product variation over time.
• PLC with simple controls for volume and speed adjustments.
• The entire assembly can be adjusted upwards and lower to accommodate different heights of vials.
• PLC alarms for “No Vial, Machine Stop” and “No Vial, No Bung.”
• For daily track reports and planning, a password-protected production counter is provided.
• The errors can be recognized on the touch screen HMI of the PLC and readily attended to.
• To avoid the negative effects of the electric supply, the machine is supplied with an isolated power source.
• Well known mechanical components such as FESTO/Janatics pneumatics and CE approved electrical/electronic components such as Crompton AC motors, Delta drives, PLC & HMI Touch screen, Sensors, MCB’s, relays, and other components.

Process Operation of High Speed Vial Filling Machine

The incoming dry vials (sterilized and siliconised) are fed through the in-feed turn table and suitably guided on the moving Stainless Steel slat conveyor belt at the required speed of the correct placement below filling unit.

The filling unit consists syringes & nozzles. Syringes are made of Stainless Steel 316L material for cGMP compliance. Vials stop below filling unit with centering of filling nozzles, during stoppage nozzles discharge pre determined liquid into vials. Duly filled vials delivered on stoppering unit which is mounted on same platform.

Stoppering Unit consist Bowl and Chute designed for desired stopper / bung size. Stoppers are stored in vibratory bowl and delivered to the vial through delivery chute. Vibratory bowl is equipped with special vibrator motor. Stoppers travel in vibratory bowl support guide through vibration. There is arrangement in the bowl in which wrong position stopper get rejected in travelling and only correct position of stopper get into chute. Further stoppers hold at delivery point of chute through spring which collected one by one by vial in traveling below the chute. Further there is one Stainless Steel 304 roller installed to press the stoppers. Vial transfer below the wheel in which get stoppered.

Duly stoppered vials further move on conveyor & collected on out feed turn table (optional) or on to conveyor of vial aluminum cap sealing machine for cap sealing operations.

Technical Specification of High Speed Vial Filling Machine

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.

* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.