High Speed Vial Cap Sealing Machine is a well-made, precision-built apparatus. This machine, which is meant to produce more, has eight, ten, twelve, and sixteen head options. This machine has a mild steel frame structure with stainless steel enclosures or cladding, and it is finished in stainless steel. If you are searching for a machine that automates your online operation for minimal production needs, this one is worth the investment as it is well-suited for a range of vial sizes.
The machine is easily aligned with other line systems because to its height-adjustable conveyor belt. The pharmaceutical business uses vial sealing machines rather frequently because of their low noise levels and energy economy.
High Speed Vial Cap Sealing Machine Video
Salient Features of High Speed Vial Cap Sealing Machine
- Compact machine complies as per cGMP.
- “No Stopper on Vial – Machine Stop” system.
- “No Seal in Chute – equipment stop” feature.
- One motor synchronizes key operations of machine.
- Contact parts of main area made of Stainless Steel or other food grade materials.
- Spring loaded free spinning sealing assembly provide flexibility of variation in the container neck diameter.
- Differential Sealing Pressure adjustment option for variation in cap types.
- Speed control with Variable A.C. frequency drive.
- Produced vials counted with inbuilt digital counter.
- Photo sensing device stop machine automatically in the event of no aluminium cap in delivery chute. (optional)
- Clutch system provided to stop machine in case of odd diameter of vials hence avoiding vial breakage.
- Safety cabinet with doors provided for closed operation. (Optional)
- IQ/OQ/DQ documentation on demand.
- PLC system with Human Machine Interface can offer optionally.
- Laminar Air Flow can be offered optionally for sterile class 100 filling.
Process Operation of High Speed Vial Cap Sealer Machine
Our automatic vial sealing machine has a conveyor belt that moves the feed container to the star wheel. Now the star wheel sets the container below the sealing head for the indexing bit. Caps are picked by vials from the delivery chute of the cap feeding bowl of the machine. The body and neck of the container are placed below the rotating head of the machine. The sealing head of the machine performs threading and sealing with precision. Designed with stainless steel matt finish, the machine comprises of no container, no cap arrangement.
Adinath International is a leading eight head vial capping machine manufacturer in India with a substantial portfolio. For detailed information about vial capping machines offered by us, feel free to drop us a line.
Technical Specification of High Speed Vial Cap Sealing Machine
| Model | ACS-200 | ACS-300 |
| No. of Sealing Head | Eight | Sixteen |
| Production Rate | Up to 200 Vials/Minute | Up to 300 Vials/Minute |
| Container Diameter: | 15mm to 80mm | 15mm to 80mm |
| Container Height: | 20mm to 180mm | 20mm to 180mm |
| Cap Diameter: | 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts. | 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts. |
| Power Supply | 2 H.P. | 5 H.P. |
| Electrical characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Optional Accessories | Aluminum profile cabinet covering full machine | Aluminum profile cabinet covering full machine |
| Chuck for flip-off seal | Chuck for flip-off seal | |
| PLC with HMI | PLC with HMI | |
| Overall Dimension | 2000mm (L) x 1050mm (W) x 1800mm (H) approx. | 2900mm (L) x 1350mm (W) x 1800mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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