The most popular type of filling machine for filling liquid in various container types is the Automatic Two Head Liquid Filling Machine, often known as the bottle filler. Aqueous solutions, foamy liquids, and semi-viscous solutions can all be filled with our selection of filling machines. PET, plastic, glass, aluminum, stainless steel, copper, and other containers can all be filled using bottle liquid filler. Adinath bottle filling machines can be used to fill bottles, jars, containers, and other solid packing types. The foundation structure, piston pump, filling needles, and a conveyor belt with stainless steel slats make up the basic unit.
The type of liquids, container height, diameter, neck size, and fill volume all affect how quickly bottle filling machines operate. In accordance with cGMP rules, the entire machine construction, including the frame structure, is finished in stainless steel. For a smoother operation, the machine has optional turn tables at the in-feed and out-feed stations with separate drives to match the pace of incoming and outgoing bottles.
The machine can fill bottles ranging from 10ml to 1000ml. We manufacture bottle filling machines with speeds ranging from 20 to 300 beats per minute.
Automatic Liquid Filling Machine Video
Salient Features of Liquid Filling Machine
- Structure body made from Stainless Steel materials.
- “No Bottle – No Fill” System.
- All contact parts made of stainless steel with easy removal system for Auto-Calving/Sterilization/Cleaning.
- Diving Nozzle for Foam free filling.
- Very High Fill Accuracy.
- Automatic Infeed and Exit of Bottles.
- Minimum Change Over time.
- Unique Free Spinning Bottle Separator- No pneumatic operation.
- Variable A.C. frequency drive for speed adjustment.
- Digital Bottle Counter for counting production output.
- On-line Mechanism.
- IQ/OQ validation documents can be offered.
- PLC system with Graphical User Interface. (optional)
Types of Bottle Filling Machines
Different types of mechanism uses in bottle filler machine according to characterlike of liquid, flow property, fill volume and desired fill accuracy. We offer different types of bottle filling system based on different filling mechanisms, some of which are decribed as below:
- Mechanical operated Bottle Filling Machine
- Piston Pump type Bottle Filling Machine
- Electronic Liquid Filling Machine
- Servo Driven Bottle Filling Machine
- Gear Pump based Bottle Filling Machine
- Peristaltic Pump type Bottle Filling Machine
- Digital Liquid Filling Machine
- Volumetric Liquid Filling Machine
- Flameproof or Explosion Proof Filling Machine (ATEX certified)
Application of Liquid Filling Machine
Bottle filling machine is having application to fill Water, wine, oil, spirits, vinegar, sauces, juice concentrates, jams, yogurt, milk, mayonnaise, salad creams, oil, carbonated soft drinks, sparkling wine, honey, jams, oil, pastes, sauces, cosmetic creams, waxes, solvents, inks, alcohol, spirits, bleaches, corrosive liquids, alcohol etc.
Process Operation of Automatic Two Head Liquid Filler Machine
Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation. Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose. The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time. After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.
Technical Specification of Automatic Two Head Liquid Filling Machine
|
Model No. |
AI-BFM 2 |
| Bottle Diameter |
Up to 90 mm* |
|
Filling Range |
10 ml to 1000 ml with help of suitable change parts / Syringe |
| Accuracy |
+/- 1% Depending on Liquid with Single Dose |
|
Electrical |
440 Volts, 3 Phase Power Supply (50 Hz) |
| Power |
1.5 H.P. |
|
Production Output |
Up to 20 Bottles per minute |
| Syringe Filling Range |
10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml |
|
Conveyor Height |
850 to 950 mm |
| Overall Dimensions |
1400 mm (L) x 90 mm (W) x 1550 mm(H) |
|
Net Weight |
300 kgs. approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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