Pharmaceutical Machinery Manufacturers in India

Automatic Ampoule Filler

Automatic Ampoule Filler known as ampoule filling machine uses for filling and sealing of pharmaceutical glass ampoules. Our AFS series ampoule filler machine designed to fill and seal ampoules with accuracy required in pharmaceuticals. We have different machine models suitable as per different user requirements which can produce 25 ampoules per minute to 300 ampoules per minute. Our machine models are suitable to fill 1ml to 20ml ampoules with help of different change parts and machines.

Ampoule Filler can be configured with different type of filling mechanisms like peristaltic pump type filling, servo driven filling or mechanical pump type filling as per user requirements. All our machine models complies as per GMP requirements for pharmaceuticals. Machine having monobloc type design in which all operations like pre gassing, product filling, post gassing, pre heating and sealing performed on one single platform. All liquid contact parts made from AISI SS 316L materials for easy cleaning and sterilization. Peristaltic pump type filling can be offered to avoid any possible cross contamination.

Sealing station is having two stage operations. In stage one preheating is performed to remove any possible droplet at inner surface of ampoule. In second stage sealing is performed through oxygen and LPG combination flame. Ampoules are rotated to 360 degree in order to perform flawless dome shaped sealing.

Adinath is renowned ampoule filling machines manufacturer in India with complete range of open mouth ampoule filling machines and closed ampoule filling machines. We have laboratory scale single head ampoule filling machine as well as production scale high speed ampoule filling machines. For average production we provide four head ampoule filler.

Automatic Ampoule Filler Videos

Types of Ampoule Fillers

Salient Features of Automatic Ampoule Filler

Compact model as per cGMP standard.
Higher production output up to 12000 Ampoules per hour.
All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.
Minimum change over parts from 1ml to 10ml ampoule size.
“No Ampoule – No Filling” system.
Ampoule neck centering during gas flushing and filling operations.
Possibility of nitrogen gas flushing before, during and after filling.
Full accessibility allows easy maintenance.
Machine equipped with pre-warming station.
Flow Meters for regulating flames easily.
Minimum change over time, little maintenance, easy cleaning.

Process Operation of Automatic Ampoule Filler Machine

Empty washed & sterilized ampoules loaded onto infeed hopper of the machine. From where it has been received to receiving rack through starwheel/cassette. The moving rack which moves horizontally collect one/two/four/eight ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position. During ampoule movement Pre-gassing, Filling, Post Gassing, Pre-heating & Sealing Station perform filling and sealing operations. At the end duly filled and sealed ampoules get collected automatically onto collection tray of the machine. For detailed working process please explore automatic ampoule filler video in top right section of this page.

Technical Specification of Ampoule Filler Machine

Model	AFS-1	AFS-2	AFS-4	AFS-8
No. of Head	Single	Two	Four	Eight
Syringes	One	Double	Four	Eight
Ampoule Sizes	1 ml to 30 ml	1 ml to 30 ml	1 ml to 20 ml	1 ml to 20 ml
Filling Speed	Up to 25 ampoules/minute	Up to 50 ampoules/minute	Up to 100 ampoules/minute	Up to 200 ampoules/minute
Filling Precision	± 1%	± 1%	± 1%	± 1%
Filling Pump	Piston Pump	Piston Pump	Piston Pump	Piston Pump
Burner Gas	LPG & Oxygen (O₂)	LPG & Oxygen (O₂)	LPG & Oxygen (O₂)	LPG & Oxygen (O₂)
Nitrogen Arrangement	Before & After Filling	Before & After Filling	Before & After Filling	Before & After Filling
Number of Fill Nozzles	One	Two	Four	Eight
Number of Nitrogen Nozzles	Two	Four	Eight	Sixteen
Number of Sealing Burners	Two	Four	Eight	Sixteen
Power Required	0.5 H.P.	1 H.P.	1 H.P.	2 H.P.
Power Voltage	230 Volts, Single Phase, 50 Hertz, 4 Wire System	230 Volts, Single Phase, 50 Hertz, 4 Wire System	230 Volts, Single Phase, 50 Hertz, 4 Wire System	230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts	Made from Stainless Steel 316L	Made from Stainless Steel 316L	Made from Stainless Steel 316L	Made from Stainless Steel 316L
Overall Dimension	915mm (L) x 610mm (W) x 965mm (H) approx.	915mm (L) x 760mm (W) x 965mm (H) approx.	1200mm (L) x 1070mm (W) x 965mm (H) approx.	2200mm (L) x 1400mm (W) x 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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