Automatic Bottle CRC Capping Machine or bottle CRC capper has been uniquely designed with a stainless steel finish materials. It is specially designed machine in which cap bowl mounted onto machine body for working of Child Resistant Caps. Machine structure incorporating heavy duty M.S. frame with stainless steel enclosures and cladding. The orientation type cap feeder on the CRC bottle cap sealing machine allows for continuous cap feeding for online operation on any liquid or powder filling line. With the use of interchangeable pieces, this machine can accommodate bottles of different sizes. The CRC Capping Machine has fewer production requirements and can be uses in the pharmaceutical, food, beverage, chemical, pesticide, and liquor sectors, among other packaging industries. It operates automatically online.
The CRC Screw Capping Machine is appropriate for capping glass, plastic, PET, LDPE, and HDPE bottles that have a round shape or any other shape. The capping machine models that Adinath offers in capacity ranges from 30 bottles per minute to 250 bottles per minute. Up to 120 bottles can be produced per minute with our Six Head Bottle Screw Capping Machine, Up to 80 bottles can be produced per minute with our Four Head Bottle Screw Capping Machine, and Up to 40 bottles per minute with our Single Head Bottle Screw Capping Machine. The food, cosmetic, pharmaceutical, and related industries utilize automatic bottle capping machines extensively.
Automatic Bottle CRC Capping Machine Video
Salient Features of Bottle CRC Capping Machine
- Compact GMP model.
- “No Bottle – No Cap” system.
- “Container Overturn – Machine Stop” mechanism.
- Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
- Parts coming in contact with the Container or the Aluminum cap or exposed to atmosphere are made out of stainless steel for long life.
- Single motor synchronizes Conveyor, star wheel and Platform Turret and speed can be varied by VFD.
- Star Wheel is equipped with safety clutch for automatic stoppage of machine in case of jamming or overloading.
- Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
- Digital counter for counting production output.
- Machine construction in Stainless Steel Finish
- Cap Feeder with Variable Speed System for feeding control of caps. (optional)
- Hopper can be completely dismantling for easy cleaning
- Various safety features including Clutch system to avoid Bottle Breakage or Jamming
- IQ/OQ documentation can be provided.
- PLC system with Graphical User Interface can be offered.
- Inbuilt Laminar Air Flow can be offered for sterile class 100 filling.
- Sampling and Rejection system can be provided on demand.
Process Operation of Bottle Capping Machine
The filled bottles moving on conveyor belt and fed into an in feed star wheel by in-feed worm. While moving in feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing heads hold bottle’s neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors.
Technical Specification of Bottle Screw Capping Machine
Model | ACSR-60 | ACSR-120 | ACSR-200 |
No. of Capping Heads | Single | Four | Eight |
Production Rate | Up to 50 Containers/Minute | Up to 100 Containers/Minute | Up to 200 Containers/Minute |
Container Diameter: | 24mm to 90mm | 24mm to 90mm | 24mm to 90mm |
Container Height: | 50mm to 250mm | 50mm to 250mm | 50mm to 250mm |
Cap Diameter: | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts |
Power Specification: | 1 H.P. | 1 H.P. | 2 H.P. |
Electrical characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
Conveyor Height | 800mm to 900mm adjustable | 800mm to 900mm adjustable | 800mm to 900mm adjustable |
Optional Accessories | Safety Cabinet Covering Machine | Safety Cabinet Covering Machine | Safety Cabinet Covering Machine |
– | PLC with HMI | PLC with HMI | PLC with HMI |
Overall Dimension | 1500mm (L) X 850mm (W) X 1800mm (H) approx. | 1675 (L) x 1000mm (W) x 1800mm (H) approx. | 2000 (L) x 1000mm (W) x 1800mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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