Eight head ampoule filling machine has a slant travel mechanism and a robust construction. To achieve GMP compatibility, make contact with the injectable liquid’s surface areas composed of stainless steel 316L. apparatus with eight liquid filling nozzles for the most exact filling processes. In addition, there are eight pre- and post-nitrogen nozzles for nitrogen flushing both before and after filling operations.
In a single dosage procedure, an eight-head ampoule filler and sealer can dispense volumes ranging from 0.5ml to 10ml. The machine is designed to accommodate open-mouth ampoules, but we also have a type that can accommodate closed-mouth ampoules. We provide a variety of filling mechanism options, the most popular being peristaltic pump filling, servo controlled filling, and piston pump filling. The machine has an integrated sealing unit that can perform two stages of sealing operations. Preheating is done in step one to remove any droplets that may have been on the ampoule’s inside during the filling process. Stage two sealing is done using cutters and LPG and oxygen gas. There are rollers that spin the ampoules to project a 360-degree flame onto the glass of the ampoule.
Ampoule sealers and fillers are used to precisely fill various kinds of injectable liquids. The ampoule is transported by means of the rack moving at an angle. Nitrogen purging, filling, preheating, and sealing procedures were carried out during rack movement transfer. It’s interesting to note that no liquid will emerge from the filling needles if there is no ampoule present at the filling unit.
Being a top producer of high speed ampoule filling machines, we offer reliable, user-friendly devices that require minimum maintenance. One of the top exporters of ampoule filling machines from India is Adinath International.
EIGHT HEAD AMPOULE FILLING MACHINE VIDEO
Salient Features of Eight Head Ampoule Filling Machine
- Compact cGMP model.
- Higher output up to 12000 Ampoules per hour.
- All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.
- Minimum change over parts from 1ml to 10ml ampoule size.
- “No Ampoule – No Filling” system.
- Ampoule neck centering during gas flushing and filling operations.
- Possibility of nitrogen gas flushing before, during and after filling.
- Full accessibility allows easy maintenance.
- Machine equipped with pre-warming station.
- Flow Meters for regulating flames easily.
- Minimum change over time, little maintenance, easy cleaning.
Process Operation of Eight Head Ampoule Filler
Empty washed & sterilized ampoules loaded onto infeed hopper of the machine. From where it has been received to receiving rack through starwheel/cassette. The moving rack which moves horizontally collect eight ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position. During ampoule movement Pre-gassing, Filling, Post Gassing, Pre-heating & Sealing Station perform filling and sealing operations. At the end duly filled and sealed ampoules get collected automatically onto collection tray of the machine.
Technical Specification of Eight Head Ampoule Filling Machine
| Model Name | AFS-8 |
| Production Speed | Up to 200 ampules/minute |
| Ampoule Sizes | 1 ml to 20 ml |
| Filling Error | ± 1% |
| Sealing Gas | LPG and Oxygen (O₂) |
| Nitrogen Gas | Pre & Post Nitrogen |
| Power Load | 2 H. P. |
| Power Voltage | 230 Volts, Single Phase, 50 Hertz |
| Contact Parts | Made from Stainless Steel 316L |
| Non-Contact Parts | Made from Stainless Steel 304 |
| Machine Size | 2200mm (L) x 1400mm (W) x 1100mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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