Single Head Vial Cap Sealing Machine is appropriate for sealing injectable glass vials with a flip-off cap. For clients that expect performance and GMP, the pharmaceutical, veterinary, and biotech industries employ this fip-off cap sealing machine. A variety of Vial Cap Sealing Machine models are available from Adinath. These include the Automatic Six Head Vial Cap Sealing Machine, which is appropriate for large-scale production; the Automatic Four Head Vial Cap Sealing Machine, which is suitable for medium-scale production; and the Automatic Single Head Vial Cap Sealing Machine, which is appropriate for medium-and small-scale production. Every machine has a variable AC frequency drive and gear motor, allowing the user to adjust the machine speed to suit their own production needs. The Vial Cap Sealing Machine can be integrated with the Vial Filling Machine and the Vial Labeling Machine to provide a comprehensive Sterile Vial Filling Line system.
Single Head Vial Cap Sealing Machine Video
Salient Features of Single Head Vial Cap Sealing Machine
- Compact machine complies as per cGMP.
- “No Stopper on Vial – Machine Stop” system.
- “No Seal in Chute – equipment stop” feature.
- One motor synchronizes key operations of machine.
- Contact parts of main area made of Stainless Steel or other food grade materials.
- Spring loaded free spinning sealing assembly provide flexibility of variation in the container neck diameter.
- Differential Sealing Pressure adjustment option for variation in cap types.
- Speed control with Variable A.C. frequency drive.
- Produced vials counted with inbuilt digital counter.
- Photo sensing device stop machine automatically in the event of no aluminium cap in delivery chute. (optional)
- Clutch system provided to stop machine in case of odd diameter of vials hence avoiding vial breakage.
- Safety cabinet with doors provided for closed operation. (Optional)
- IQ/OQ/DQ documentation on demand.
- PLC system with Human Machine Interface can offer optionally.
- Laminar Air Flow can be offered optionally for sterile class 100 filling.
Process Operation of Single Head Vial Cap Sealer Machine
Our automatic vial sealing machine has a conveyor belt that moves the feed container to the star wheel. Now the star wheel sets the container below the sealing head for the indexing bit. Caps are picked by bottles from the delivery chute of the cap feeding bowl of the machine. The body and neck of the container are placed below the rotating head of the machine. The sealing head of the machine performs threading and sealing with precision. Designed with stainless steel matt finish, the machine comprises of no container, no cap arrangement.
Adinath International is a leading single head vial capping machine manufacturer in India with a substantial portfolio. For detailed information about vial capping machines offered by us, feel free to drop us a line.
Technical Specification of Single Head Vial Cap Sealing Machine
| Model | ACS-60 |
| No. of Sealing Head | Single |
| Production Rate | Up to 50 Vials/Minute |
| Container Diameter: | 15mm to 80mm |
| Container Height: | 20mm to 180mm |
| Cap Diameter: | 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts. |
| Power Supply | 0.5 H.P. |
| Electrical characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Optional Accessories | Aluminum profile cabinet covering full machine |
| Chuck for flip-off seal | |
| PLC with HMI | |
| Overall Dimension | 1300mm X 800mm (W) X 1800mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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