The rotary piston fitting device, syringe pump housing, pneumatic tail cut-off blow-off, and other features of the Automatic LAMI Tube Filling Machine make it well-liked. Our fully automatic tube filling machine devices can fill tubes up to 60 tubes per minute at a high pace. Our tube filling machines come in two different types, with speeds of 30 and 60 minutes, respectively.
Additionally, it features a jacketed single-head hopper with an approximate 40-liter capacity. To load the tubes, there’s also an automatic cassette loader. In addition, a stepper motor and orientation sensors are present.
We have a label sensor and controller on our automatic tube filler. Made with twelve spring-loaded stainless steel changing parts, this device ensures a smooth and hassle-free functioning. A 3 KW tubular heater is equipped with a temperature controller.
Please contact us if you would like further information about tube filler with orienting device.
Automatic LAMI Tube Filling Machine Video
Process Operation of Tube Filling Machine
Working Principle of the machine is semi mechanical and pneumatic. The machine has a rotary table made of aluminum in which the sockets of different tube sizes can be placed, This rotary table is systematically indexed and timed to perform operation on different stages.
The machine being automatic in which operator has to load cassette with tubes in bulk, then tubes are collected one by one at a time and loaded automatically in the rotary aluminum dish. Further during indexing of the tubes Vacuum Cleaning, Filling, Hot Air Blowing, Sealing & Trimming operations performed. Below is the details of process machine follows sequentially:
Loading Section:
This section is pneumatically operated and has a vacuum cup that collects the tube and a fixing arm drives the tubes to the socket placed on the rotating dish.
Orientation:
In the the station the loaded tubes is orientated to its face as per the eye mark provided on the tube. There are two individual motors along with eye mark sending units which direct the stepper motor to stop on sending the eye mark line.
Vacuum Cleaning:
This section has a diving nozzle which is attached to the vacuum pump which helps in cleaning of the tubes for any foreign object.
Filling:
This is mechanically operated section which has a plain hopper capacity of 35 liters. The positive section filler sucks the set desired volume of ointment/cream and dispense it in the tube, later to be cut off by an pneumatic air operated device. This ensures clean seal area and weight accuracy in each and every tube. The filling section is suitable to fill 10 grams to 250 grams.
Hot Air Blowing:
In this section the upper internal layer of the tube is blowed by pre-heated air that is passed through a heater (“Liester” make) of 2.5 K.W. and capable of heating up to 700 degrees, the temperature is controlled by digital (PID) temperature controller and the Air Pressure controlled by air regulator and Pressure Gauges. This section also ensures that the air blown does not come in direct contact with the filled material. There is constant water circulation on the outer SS part where the tubes have chances to come in contact with. The part being under room temperature keeps the outer print of the tube intact.
Sealing:
This is a pneumatically operated area, it has straight lined sealing jaws with on jaw being capable of holding 10 digits for embossing on the tube when it is sealed.
Trimming:
This also is a pneumatically operated section which trims the upper excess layer of the sealed tube to provide it a clean smooth finish.
Note: Inkjet Coding arrangement can be offered in the machine with optional Inkek Jet Printer as per specific order requirements.
Technical Specification of Automatic Tube Filler
Machine Model | ATFM – 30 | ATFM – 60 |
Production Rate: | Up to 30 Tubes/Minute | Up to 60 Tubes/Minute |
No. of Filling Head | Single | Double |
No. of Stations | Twelve | Twelve |
Filling Range | 10ml to 200ml | 10ml to 200ml |
Power Supply | · Main Motor: 1 H.P.
· Water Pump: 0.25 H.P. · Vacuum Pump: 0.5 H.P. · Heater: 2.5 K.W. |
· Main Motor: 1.5 H.P. · Water Pump: 0.25 H.P. · Vacuum Pump: 0.5 H.P. · Heater: 4 K.W. |
Power Voltage | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
Gearbox: | “Shacon” /similar make, Ratio 30:1 | “Shacon” /similar make, Ratio 30:1 |
Electrical Parts: | Siemens/similar Make | Siemens/similar Make |
Heater Make: | “Liester” /similar make | “Liester” /similar make |
Water Pump Make: | “Crompton” /similar make | “Crompton” /similar make |
Vacuum Pump Make: | “Indovac” /similar make | “Indovac” /similar make |
Change Parts: | · Aluminum Sockets,
· Brass Blower · SS Water Circulator |
· Aluminum Sockets, · Brass Blower · SS Water Circulator |
Sealer: | Straight Lines with one side capable of holding 10 digits for embossing | Straight Lines with one side capable of holding 10 digits for embossing |
All Contact Parts (Cream) | Stainless Steel 316 | Stainless Steel 316 |
Machine Covering | Stainless Steel 304 | Stainless Steel 304 |
Orientation Device: | Stepper Motor “ITW” or “STEPSYNN” make (JAPAN) with a 20 Kg Torque in built with color photo sensors and drive to control the speed of the motor. | Stepper Motor “ITW” or “STEPSYNN” make (JAPAN) with a 20 Kg Torque in built with color photo sensors and drive to control the speed of the motor. |
Indexing: | Geneva type, 12 Stations | Geneva type, 12 Stations |
Pneumatics: | “Festo”/“Janatics”/similar | “Festo”/“Janatics”/similar |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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