Four Head Vial Filling & Stoppering Machine having four filling heads for filling sterile pharmaceutical vials. Machine is having filling and rubber stoppering operations on one single platform. Operator has to load vials in bulk onto infeed turn table of the machine from where it goes to the slat conveyor belt of the machine. When vial reaches to the filling station, proximity sensor give pulse to the filling pumps. Which in turn operate and discharge pre set volume into vials. Filling unit is having piston pumps, silicon tubing and nozzles. Liquid sucked from the storage tank through piston pump which then discharge pre determined liquid into vial through nozzles. After filling operations vials transfer to rubber bunging unit where vial pick up rubber stopper one by one onto it head. Further it passes below stoppering roller to perform rubber bung pressing operations. Duly filled and stoppered vials get collected automatically on exit end of conveyor for further cap sealing operations.
Adinath is counted among one of the leading vial filling machine manufacturers in India. Our range of vial filling machines can perform 20 VPM to 300 VPM production output requirements. All our machine models complies as per GMP requirements. We manufacture machines either as per our standard machine models or strictly as per customer’s requirements. We provide IQ, OQ, DQ validation protocol for our supplied machines. We can offer machine model with 21 CFR Part 11 automation package as per specific customer’s requirements. Our small vial filling machine can fill up to 20 VPM whereas our high speed vial filling machine can fill up to 300 VPM.
Automatic Vial Filling & Stoppering Machine Video
Salient Features of Four Head Vial Filler & Stoppering Machine
- Compact cGMP model.
- Suitable for the filling Volume of 2ml to 100ml.
- Piston pump filling with accuracy of ±1% in single dosing.
- Inbuilt Rubber Stoppering Unit.
- “No Vial – No Filling” system reduce wastage of liquid.
- All Contact Parts Made from SS 316L & framework by SS 304.
- Variable A.C. Frequency Drive for speed adjustment.
- Digital Vial Counter for counting production output.
- In-feed Turn Table/Unscrambler 30” attached with machine for automatic feeding of vials. (Optional)
- On-line Mechanism.
- All parts can easily dismantle for cleaning and autoclaving.
Process Operation of Vial Filling & Stoppering Machine
The incoming dry vials (sterilized and siliconised) are fed through the in-feed turn table and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.
The filling unit consists syringes & nozzles uses for the filling. Syringes are made of Stainless Steel 316L material for cGMP compliance. Vials passes below the filling station continuously on SS conveyor belt, during vial transportation nozzles also move along with vials simultaneously and discharge pre-determined liquid into the vials. Duly filled vials delivered on stoppering unit which is mounted on same platform.
Stoppering Unit consist Bowl and Chute designed for desired stopper / bung size. Stoppers are stored in vibratory bowl and delivered to the vial through delivery chute. Vibratory bowl is equipped with special vibrator motor. Stoppers travel in vibratory bowl support guide through vibration. There is arrangement in the bowl in which wrong position stopper get rejected in travelling and only correct position of stopper get into chute. Further stoppers hold at delivery point of chute through spring which collected one by one by vial in traveling below the chute. Further there is one Stainless Steel 304 roller installed to press the stoppers. Vial transfer below the wheel in which get stoppered.
Duly stoppered vials further move on conveyor & collected on out feed turn table (optional) or on to conveyor of vial aluminum cap sealing machine for cap sealing operations.
Technical Specification of Four Head Vial Filling & Stoppering Machine
| Model | ALVF-40 |
| Filling Heads | Four |
| Production Rate | Up to 40 Vials/Minute |
| Input Specification | |
| Vial Diameter | 15mm to 70mm |
| Vial Height | 25mm to 140mm |
| Filling Precision | ±1% |
| Power Required | 1.5 H.P. |
| Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz |
| Overall Dimension | 2200mm (L) x 850mm (W) x 1700mm (H) |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
Send Inquiry