Motion Type Vial Filling Machine

Motion type Vial Filling Machine (high speed vial filling machine) is continuous working vial filling machine in which filling nozzles move simultaneously along with the vials. During movement of filling nozzles it provide higher production output in compare to traditional vial filling machines.

Number of filling head can be customize as per individual production output requirements. We have option of Two head, four head, six head, eight head and twelve head machine models in motion vial fillers. All machine models complies as per cGMP requirements. Machine design is simple to use and having less maintenance. Adinath International is counted among one of the leading vial filling machine manufacturers in India having laboratory vial filling machine of 20 VPM to high speed vial filling machine of 300 VPM. Different type of filling option available to perform filling operations like peristaltic pump, piston pump or servo driven mechanical filling pumps.

Motion type Vial Filling Machine Video

Salient Features of Motion type Vial Filling Machine

• No cross contamination.
• Higher production output due to motion type movement.
• Servo based filling mechanism.
• Suitable for the filling Volume of 2ml to 250ml.
• Piston pump/Peristaltic pump aseptic filling.
• Filling with accuracy of ±1%.
• Easy to validate filling system for small/large batch production.
• All Contact Parts Made from S.S 316L & framework by S.S. 304.
• Variable A.C. frequency drive for speed adjustment
• Digital Vial Counter for counting production output.
• In-feed Turn Table/ Unscrambler for automatic feeding of objects.
• On-line Mechanism.
• “No Vial – No Filling” system.
• “No Vial – Machine Stop” system.
• IQ/OQ documentation can be provided to comply vial filling machine validation process.
• PLC with Graphical User Interface. (Optional)
• PRIME is a distinctive feature that allows you to quickly suck filling material from the storage tank to the nozzle end. This feature is also beneficial for cleaning the filling line (silicon tubing) and filling the peristaltic pump in both directions.
• The machine can use the PRIME function for all peristaltic pumps together or for individual peristaltic pump.
• Filling is done with a specifically built filling peristaltic pump which has CIP and SIP ability.
• Individual pumps may be calibrated and adjusted for the desired volume using a simple PLC.
• Because of a particularly built peristaltic pump with suckback capability, oil-based materials can also be run without dripping.
• Each filling head may operate independently, allowing the machine to operate constantly without sacrificing significant production.
• Bung orientation bowl and discharge chute with built-in vibrator. For use with wet bungs, we offer bung orienter bowl and chute with Teflon coating.
• Bungs are held in a specifically designed vacuum bung hold disc, which then discharges the bung evenly onto the vial. The bung pressing roller evenly presses the bungs.
• Half stoppering can be done with the same Rubber bunging machine assembly.
• Each filling head may operate independently, allowing the machine to operate constantly without sacrificing significant production.
• For varied sizes of vials and filling volumes, no change parts are necessary.
• Because mechanical parts like syringe sets, Teflon seals, gears, and chains are rarely used, there is relatively little product variation over time.
• PLC with simple controls for volume and speed adjustments.
• The entire assembly can be adjusted upwards and lower to accommodate different heights of vials.
• PLC alarms for “No Vial, Machine Stop” and “No Vial, No Bung.”
• For daily track reports and planning, a password-protected production counter is provided.
• The errors can be recognized on the touch screen HMI of the PLC and readily attended to.
• To avoid the negative effects of the electric supply, the machine is supplied with an isolated power source.
• Well known mechanical components such as FESTO pneumatics and CE approved electrical/electronic components such as Bonfiglioli AC motors, Allen Bradley drives, PLC & HMI Touch screen, Sensors, MCB’s, relays, and other components.

Process Operation of Motion Vial Filler Machine

The incoming dry vials (sterilized and siliconised) are fed through the in-feed turn table and suitably guided on the moving Stainless Steel slat conveyor belt at the required speed of the correct placement below filling unit.

The filling unit consists syringes & nozzles. Syringes are made of Stainless Steel 316L material for cGMP compliance. Vials stop below filling unit with centering of filling nozzles, during stoppage nozzles discharge pre determined liquid into vials. Duly filled vials delivered on stoppering unit which is mounted on same platform.

Stoppering Unit consist Bowl and Chute designed for desired stopper / bung size. Stoppers are stored in vibratory bowl and delivered to the vial through delivery chute. Vibratory bowl is equipped with special vibrator motor. Stoppers travel in vibratory bowl support guide through vibration. There is arrangement in the bowl in which wrong position stopper get rejected in travelling and only correct position of stopper get into chute. Further stoppers hold at delivery point of chute through spring which collected one by one by vial in traveling below the chute. Further there is one Stainless Steel 304 roller installed to press the stoppers. Vial transfer below the wheel in which get stoppered.

Duly stoppered vials further move on conveyor & collected on out feed turn table (optional) or on to conveyor of vial aluminum cap sealing machine for cap sealing operations.

Technical Specification of Motions type Vial Filling Machine

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.

* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.