The bottle screw capper, also known as the automatic bottle screw capping machine, is a particularly designed stainless steel machine that includes an M.S. frame structure with stainless steel enclosures and cladding. The orientation type cap feeder on the ROPP type bottle cap sealing machine allows for continuous cap feeding for online operation on any oral liquid or syrup powder filling line. With the use of interchangeable pieces, this machine can accommodate bottles of different sizes as well as ROPP caps. The syrup bottle capping machine is appropriate for use in the food, beverage, chemical, pharmaceutical, pesticide, and other packaging industries with lower production requirements and online, automated operation.
The ROPP Screw Capping Machine is appropriate for capping glass, plastic, PET, LDPE, and HDPE bottles that have a round shape or any other shape. The capping machine models that Adinath offers range in capacity from 50 bottles per minute to 250 bottles per minute. Up to 150 bottles can be produced per minute with our Six Head Bottle Screw Capping Machine, 100 bottles can be produced per minute with our Four Head Bottle Screw Capping Machine, and 50 bottles per minute with our Single Head Bottle Screw Capping Machine. Cappers work best on PET, metal, plastic, and aluminum caps that fit into square, oval, circular, and other shaped containers.
Automatic Bottle Screw Capping Machine Video
Salient Features of Automatic Bottle Screw Capping Machine
- Compact GMP model.
- “No Bottle – No Cap” system.
- “Container Overturn – Machine Stop” mechanism.
- Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
- Parts coming in contact with the Container or the Aluminum cap or exposed to atmosphere are made out of stainless steel for long life.
- Single motor synchronizes Conveyor, star wheel and Platform Turret and speed can be varied by VFD.
- Star Wheel is equipped with safety clutch for automatic stoppage of machine in case of jamming or overloading.
- Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
- Digital counter for counting production output.
- Machine construction in Stainless Steel Finish
- Cap Feeder with Variable Speed System for feeding control of caps. (optional)
- Hopper can be completely dismantling for easy cleaning
- Various safety features including Clutch system to avoid Bottle Breakage or Jamming
- IQ/OQ documentation can be provided.
- PLC system with Graphical User Interface can be offered.
Process Operation of Automatic Bottle Screw Capper
The filled bottles moving on conveyor belt and fed into an in feed star wheel by in-feed worm. While moving in feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing heads hold bottle’s neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors.
Technical Specification of Automatic Bottle Screw Capping Machine
| Model | ACSR-60 | ACSR-120 | ACSR-200 |
| No. of Capping Heads | Single | Four | Eight |
| Production Rate | Up to 50 Containers/Minute | Up to 80 Containers/Minute | Up to 180 Containers/Minute |
| Container Diameter: | 24mm to 90mm | 24mm to 90mm | 24mm to 90mm |
| Container Height: | 50mm to 250mm | 50mm to 250mm | 50mm to 250mm |
| Cap Diameter: | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts |
| Power Specification: | 1 H.P. | 1 H.P. | 2 H.P. |
| Electrical characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Conveyor Height | 800mm to 900mm adjustable | 800mm to 900mm adjustable | 800mm to 900mm adjustable |
| Optional Accessories | Safety Cabinet Covering Machine | Safety Cabinet Covering Machine | Safety Cabinet Covering Machine |
| – | PLC with HMI | PLC with HMI | PLC with HMI |
| Overall Dimension | 1500mm (L) X 850mm (W) X 1800mm (H) approx. | 1675 (L) x 1000mm (W) x 1800mm (H) approx. | 2000 (L) x 1000mm (W) x 1800mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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