Double Cone Blender, sometimes known as a double cone mixer, is ideal for blending various types of powders. It also includes a medicinal powder mixer. By turning the vessel continually, the products are tumble distributed. Stainless steel 304, 316, or mild steel can be used to make blenders, depending on the specifications. Two conical frustums on either side of the shell of the vessel, a manual butterfly valve for discharge on one side, and a lid for charging with clamps that close and open quickly on the other. Both inside the vessel and on the cylindrical shell wall is a central baffle. The vessel is designed with zero retention. Operating mechanisms of the machine include a motor with a reduction gearbox, a vessel set on a Plummer block, and a specifically made chain sprocket. A limit switch that is linked with the motor on the safety guard guarantees safe operations.
Double Cone Blender Video
Application of Double Cone Blender
Blenders & Mixers are uses for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics an dallied industries.
Salient Features of Double Cone Mixer
- Compact GMP Model.
- No Bottle – No Fill System
- Rotary Bottle Movement System with Rotary Funnel System
- Funnel with Unique Vibratory system for filling semi free flow powder at higher speed.
- All contact parts with easy removal system for Cleaning / AutoClaving / Sterilization.
- Machine construction in SS304 material.
- Filling Accuracy of ±2% depending on powder at controlled humidity below 28% Rh.
- Automatic Infeed and Exit of Bottles through Star Wheel System.
- No Bottle at infeed conveyor – Automatic Machine on/off system.
- Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting.
- Low Air – Machine Stop System.
- Low Vacuum – Machine Stop System.
- Toughened Glass Safety Cabinet.
Process Operation of Double Cone Blender
The Double shape blenders have long two corner of product container for more rubbing and tumbler effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free-flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the double cone blender drum. The double blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.
Technical Specification of Cone Blender
| Model No. | Gross Capacity | Working Capacity | Overall Dimensions (in mm) (L) x (W) x (H) approx. | Discharge Height | Charge Opening | Power Supply |
| DCB-5 | 16 Ltrs | 10 Ltrs | 750x580x650 | 300mm | 100mm | 0.5 H.P. |
| DCB-10 | 35 Ltrs | 20 Ltrs | 1100x450x1200 | 300mm | 100mm | 0.5 H.P. |
| DCB-25 | 80 Ltrs | 50 Ltrs | 1200x600x300 | 450mm | 150mm | 1.0 H.P. |
| DCB-50 | 150 Ltrs | 100 Ltrs | 1400x800x1500 | 450mm | 150mm | 2.0 H.P. |
| DCB-100 | 300 Ltrs | 200 Ltrs | 1850x900x1900 | 450mm | 200mm | 2.0 H.P. |
| DCB-150 | 470 Ltrs | 300 Ltrs | 2000x1100x2000 | 450mm | 200mm | 5.0 H.P. |
| DCB-200 | 615 Ltrs | 400 Ltrs | 2100x1200x2100 | 450mm | 200mm | 6.0 H.P. |
| DCB-250 | 770 Ltrs | 500 Ltrs | 2200x1300x2200 | 450mm | 200mm | 7.5 H.P. |
| DCB-300 | 1000 Ltrs | 600 Ltrs | 2300x1400x2300 | 450mm | 200mm | 7.5 H.P. |
| DCB-400 | 1340 Ltrs | 800 Ltrs | 2350x1800x2350 | 600mm | 250mm | 7.5 H.P. |
| DCB-500 | 1500 Ltrs | 1000 Ltrs | 2400x1900x2400 | 800mm | 250mm | 10 H.P. |
| DCB-650 | 2000 Ltrs | 1300 Ltrs | 2800x2100x2700 | 800mm | 250/400 mm | 10 H.P. |
| DCB-750 | 2500 Ltrs | 1500 Ltrs | 3000x2200x2600 | 800mm | 250/400 mm | 10 H.P. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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