Pharmaceutical Machinery Manufacturers in India

Servo Driven Ampoule Filling Machine

Servo Driven Ampoule Filling Machine (automatic ampoule filler) including ampoule filling and sealing machine uses for filling of injectable glass ampoules. Machine is suitable for filling 1ml to 25ml glass ampoules. Washed and sterilized ampoules loaded onto infeed tray of the machine in bulk from where it is delivered onto travelling rack through starwheel. During movement of ampoule onto rack nitrogen purging, liquid filling, pre heating and sealing operations performed.

Best part of servo driven ampoule filler is that it has fill volume adjustment from touch screen HMI of the machine. This way it is better than traditional mechanical adjustments type ampoule filling machine.

We are leading ampoule filling machine manufacturers in India with more than 6500 in total machine installations across the globe. Our range of ampoule filling machines includes peristaltic pump type ampoule filling machine, servo driven ampoule filling machine, piston pump type ampoule filling machine, closed ampoule filling machine, laboratory ampoule filling machine, r&d ampoule filling machine, small ampoule filler and high speed ampoule filling machine.

We started production of single head ampoule filling machine and gradually we have started production of two head ampoule filling machine, four head ampoule filling machine, six head ampoule filling machines and eight head ampoule filling machines.

Servo Driven Ampoule Filling Machine

Types of Ampoule Filling Machines

We offer below mentioned different types of ampoule filling machines:

Salient Features of Ampoule Filling Machine

Compact cGMP model.
Fill volume adjustments from HMI screen of the machine.
Servo driven filling adjustments.
Higher output up to 12000 Ampoules per hour.
All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.
Minimum change over parts from 1ml to 10ml ampoule size.
“No Ampoule – No Filling” system.
Ampoule neck centering during gas flushing and filling operations.
Possibility of nitrogen gas flushing before, during and after filling.
Full accessibility allows easy maintenance.
Machine equipped with pre-warming station.
Flow Meters for regulating flames easily.
Minimum change over time, little maintenance, easy cleaning.

Working Principle of Ampoule Filling Machine

Empty washed & sterilized ampoules loaded onto infeed hopper of the machine. From where it has been received to receiving rack through starwheel/cassette. The moving rack which moves horizontally collect eight ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position. During ampoule movement Pre-gassing, Filling, Post Gassing, Pre-heating & Sealing Station perform filling and sealing operations. At the end duly filled and sealed ampoules get collected automatically onto collection tray of the machine.

Technical Specification of Servo Driven Ampoule Filling Machine

Model	AFS-1	AFS-2	AFS-4	AFS-8
No. of Head	Single	Two	Four	Eight
Syringes	One	Double	Four	Eight
Ampoule Sizes	1 ml to 30 ml	1 ml to 30 ml	1 ml to 10 ml	1 ml to 20 ml
Filling Speed	Up to 25 ampoules/minute	Up to 50 ampoules/minute	Up to 100 ampoules/minute	Up to 200 ampoules/minute
Filling Precision	± 1%	± 1%	± 1%	± 1%
Filling Pump	Piston Pump	Piston Pump	Piston Pump	Piston Pump
Burner Gas	LPG & Oxygen (O₂)	LPG & Oxygen (O₂)	LPG & Oxygen (O₂)	LPG & Oxygen (O₂)
Nitrogen Arrangement	Before & After Filling	Before & After Filling	Before & After Filling	Before & After Filling
Number of Fill Nozzles	One	Two	Four	Eight
Number of Nitrogen Nozzles	Two	Four	Eight	Sixteen
Number of Sealing Burners	Two	Four	Eight	Sixteen
Power Required	0.5 H.P.	1 H.P.	1 H.P.	2 H.P.
Power Voltage	230 Volts, Single Phase, 50 Hertz, 4 Wire System	230 Volts, Single Phase, 50 Hertz, 4 Wire System	230 Volts, Single Phase, 50 Hertz, 4 Wire System	230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts	Made from Stainless Steel 316L	Made from Stainless Steel 316L	Made from Stainless Steel 316L	Made from Stainless Steel 316L
Overall Dimension	915mm (L) x 610mm (W) x 965mm (H) approx.	915mm (L) x 760mm (W) x 965mm (H) approx.	1200mm (L) x 1070mm (W) x 965mm (H) approx.	2200mm (L) x 1400mm (W) x 1100mm (H) approx.