Automatic Pick & Place Type Bottle Capping Machine also known as automatic bottle capper, is specifically made for special purpose containers. Machine uses specially made mechanism to choose each cap individually and attach it to a bottle. In contrast to a typical capping machine, this one has a specially constructed mechanism that is built to fit each unique cap type design, rather than a chute and bowl. For automatic feeding of the caps onto the capping head assembly, a cap feeder bowl is available. Pick and place type design capping activities are carried out by the bottle capping tool.
The single head bottle sealing machine, four head bottle capping machine, six head bottle capper equipment, eight head bottle capper, and high speed bottle capping machine are all part of the Adinath bottle sealing machine series. With these machine models one can achieve production ranges of 20 – 300 bottles per minute output.
PICK and PLACE BOTTLE CAPPING MACHINE VIDEO
Salient Features of Automatic Pick & Place Type Bottle Capping Machine
- Compact GMP model.
- “No Bottle – No Cap” system.
- “Container Overturn – Machine Stop” mechanism.
- Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
- Parts coming in contact with the Container or the Aluminum cap or exposed to atmosphere are made out of stainless steel for long life.
- Single motor synchronizes Conveyor, star wheel and Platform Turret and speed can be varied by VFD.
- Star Wheel is equipped with safety clutch for automatic stoppage of machine in case of jamming or overloading.
- Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
- Digital counter for counting production output.
- Machine construction in Stainless Steel Finish
- Cap Feeder with Variable Speed System for feeding control of caps. (optional)
- Hopper can be completely dismantling for easy cleaning
- Various safety features including Clutch system to avoid Bottle Breakage or Jamming
- IQ/OQ documentation can be provided.
- PLC system with Graphical User Interface can be offered.
- Inbuilt Laminar Air Flow can be offered for sterile class 100 filling.
- Sampling and Rejection system can be provided on demand.
Process Operation of Bottle Capping Machine
The filled bottles moving on conveyor belt and fed into an in feed star wheel by in-feed worm. While moving in feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing heads hold bottle’s neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors.
Technical Specification of Automatic Pick & Place Type Bottle Capping Machine
Model | ACSR-60 | ACSR-120 | ACSR-200 |
No. of Capping Heads | Single | Four | Eight |
Production Rate | Up to 50 Containers/Minute | Up to 100 Containers/Minute | Up to 200 Containers/Minute |
Container Diameter: | 24mm to 90mm | 24mm to 90mm | 24mm to 90mm |
Container Height: | 50mm to 250mm | 50mm to 250mm | 50mm to 250mm |
Cap Diameter: | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts |
Power Specification: | 1 H.P. | 1 H.P. | 2 H.P. |
Electrical characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
Conveyor Height | 800mm to 900mm adjustable | 800mm to 900mm adjustable | 800mm to 900mm adjustable |
Optional Accessories | Safety Cabinet Covering Machine | Safety Cabinet Covering Machine | Safety Cabinet Covering Machine |
– | PLC with HMI | PLC with HMI | PLC with HMI |
Overall Dimension | 1500mm (L) X 850mm (W) X 1800mm (H) approx. | 1675 (L) x 1000mm (W) x 1800mm (H) approx. | 2000 (L) x 1000mm (W) x 1800mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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