Vertical Ampoule Filling Machine

Vertical Ampoule Filling Machine has a vertical travel mechanism for travelling of ampoules. Machine having robust construction with all contact surface made from SS 316L materials for GMP compatibility. It has eight liquid filling nozzles with eight pre-nitrogen and post-nitrogen nozzles for nitrogen flushing both before and after filling operations.

Machine has state-of-art filling unit which has eight filling pumps controlled through servo drive. Pump are fabricated from stainless steel 316L materials with utmost precision to provide higher filling accuracy for aqueous solutions. Each filling pump having individual servo drive for pump operations. Interestingly fill volume can be adjusted from touch screen control panel of the machine. Rack movement is also performed through servo drive for smooth vibration free operations.

In vertical ampoule filling machine we have different machine models which includes four head ampoule filling machine, six head ampoule filling machine and eight head ampoule filling machine. Our machine models can fill 100 APM to 300 APM production output. All our machine model complies as cGMP requirements. We also having separate machine models complies as per CE mark guidelines. We provide IQ, OQ, DQ validation protocols upon requirements of customer. We provide lifetime support for spare parts and service support for the machine.

We provide a variety of filling mechanism options including peristaltic pump filling, servo controlled filling and piston pump mechanical filling. We can produce ampoule filler suitable for open mouth type B & C ampoules as well as closed mouth ampoules type D. Adinath International is first Indian company which produced closed ampoule filling machine in India. Our machines are having specially designed Sealing Unit which is having pre heating mechanism in which ampoule is prepared for sealing operations. Preheating is done to remove any droplets that may have been on the ampoule’s inner surface during the filling process. This resulting proper sealing operations. There are rollers that spin the ampoules to project a 360-degree flame onto the glass of the ampoule. Adinath is considered as leading high speed ampoule filling machine manufacturer in India. We offer reliable, user-friendly devices that require minimum maintenance.

Ampoule Filling Machine Video

Salient Features of Vertical Ampoule Filling Machine

• Compact cGMP model.
• Higher output up to 12000 Ampoules per hour.
• All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.
• Minimum change over parts from 1ml to 10ml ampoule size.
• “No Ampoule – No Filling” system.
• Ampoule neck centering during gas flushing and filling operations.
• Possibility of nitrogen gas flushing before, during and after filling.
• Full accessibility allows easy maintenance.
• Machine equipped with pre-warming station.
• Flow Meters for regulating flames easily.
• Minimum change over time, little maintenance, easy cleaning.

Working Principle of Vertical Ampoule Filling Machine

Empty washed & sterilized ampoules loaded onto infeed hopper of the machine. From where it has been received to receiving rack through starwheel/cassette. The moving rack which moves horizontally collect eight ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position. During ampoule movement Pre-gassing, Filling, Post Gassing, Pre-heating & Sealing Station perform filling and sealing operations. At the end duly filled and sealed ampoules get collected automatically onto collection tray of the machine.

Technical Specification of Vertical Ampoule Filling Machine

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.