Onion Skin Ampoule Filling Machine or onion skin ampoule filler is suitable for filling onion skin ampoules. Machine designed to work with thin glass thickness onion skin tubes. These tubes are widely uses in biomedical industry for specific operations. Diameter and length of these tubes are lesser compared to standard pharmaceutical ampoules. Machine is suitable to fill 0.2ml to 5ml liquid into onion skin ampoules with precision liquid discharge system.
Onion skin ampoule filler machine having different machine models which can produce ampoules ranging from 25 ampoules per minute to 200 ampoules per minute. We have single head, double head, four head, six head and eight head machine models in this machine. We have option of different filling mechanism which includes peristaltic pump type filling, servo driven piston pump filling and mechanical piston pump filling. We can offer any of these as per user requirements.
Onion skin ampoules also called as biological indicators. Glass of these type of packing is kept thin, so that end user can easily break the ampoule during usage of product. As thickness of these ampoules is less, so it is also called as crushable glass ampoules. Sturdy design, easy operation and economical price are the key aspects which put Adinath in elite league of onion skin ampoule filling machine manufacturers in India.
ONION SKIN AMPOULE FILLING MACHINE VIDEO
Salient Features of Onion Skin Ampoule Filling Machine
- Compact model.
- All contact parts made from high quality Stainless Steel 316 & other Non-contact parts made from Stainless Steel 304.
- “No Ampoule – No Filling” system.
- Ampoule neck centering during gas flushing and filling operations.
- Possibility of nitrogen gas flushing before, during and after filling.
- Full accessibility allows easy maintenance.
- Machine equipped with pre-warming station.
- Minimum change over time, little maintenance & easy cleaning.
Process Operation of Onion Skin Ampoule Filling Machine
The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules, one by one on moving eccentric ampoule rack in single/double/four/six/eight. During the movement of ampoule machine perform below mentioned operations:
- Pre-gassing with Nitrogen
- Filling the product
- Post Gassing with Nitrogen
- Pre-heating with LPG & Oxygen combination
- Sealing with LPG & Oxygen combination
At the end duly filled and sealed ampoules get collected automatically onto collection tray of the machine. Ampoules now can be collected for further inspection and/or sticker labeling operations.
Technical Specification of Onion Skin Ampoule Filler
| Model | AFS-1 | AFS-2 | AFS-4 | AFS-8 |
| No. of Head | Single | Two | Four | Eight |
| Syringes | One | Double | Four | Eight |
| Ampoule Sizes | 1 ml to 30 ml | 1 ml to 30 ml | 1 ml to 20 ml | 1 ml to 20 ml |
| Filling Speed | Up to 25 ampoules/minute | Up to 50 ampoules/minute | Up to 100 ampoules/minute | Up to 200 ampoules/minute |
| Filling Precison | ± 1% | ± 1% | ± 1% | ± 1% |
| Filling Pump | Piston Pump | Piston Pump | Piston Pump | Piston Pump |
| Burner Gas | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) |
| Nitrogen Arranegment | Before & After Filling | Before & After Filling | Before & After Filling | Before & After Filling |
| Number of Fill Nozzles | One | Two | Four | Eight |
| Number of Nitrogen Nozzles | Two | Four | Eight | Sixteen |
| Number of Sealing Burners | Two | Four | Eight | Sixteen |
| Power Required | 0.5 H.P. | 1 H.P. | 1 H.P. | 2 H.P. |
| Power Voltage | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System |
| Contact Parts | Made from Stainless Steel 316L | Made from Stainless Steel 316L | Made from Stainless Steel 316L | Made from Stainless Steel 316L |
| Overall Dimension | 915mm (L) x 610mm (W) x 965mm (H) approx. | 915mm (L) x 760mm (W) x 965mm (H) approx. | 1200mm (L) x 1070mm (W) x 965mm (H) approx. | 2200mm (L) x 1400mm (W) x 1100mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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