Dry Powder Vial Inspection Machine is a specialized pharmaceutical equipment used in the production line for injectable dry powder (or lyophilized/freeze-dried) vials. It performs visual inspection of filled and sealed vials to ensure quality, safety, and compliance with GMP (Good Manufacturing Practice) standards.
Dry Powder Vial Inspection Machine Video
Purpose
The primary role of this machine is to detect defects in vials containing dry powder (such as antibiotics or other injectable powders). Common inspections include:
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Checking for any breakage, cracks, or damage in the glass vial.
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Verifying proper sealing of the cap (e.g., aluminum seal or crimp quality).
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Detecting foreign particles, impurities, or irregularities in the powder (in advanced models).
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Identifying cosmetic defects or improper filling.
This step occurs after vial filling and sealing (post-sealing inspection) to reject defective vials before they proceed to labeling, packaging, or distribution. It helps prevent contaminated or substandard products from reaching patients.
Salient Features of Dry Powder Vial Inspection Machine
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Complete cGMP model.
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Suitable for vial size 5ml to 30ml without any change parts.
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Easy Detachable Roller System.
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Very Easy to Operate, User Friendly machine.
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Variable A.C. Frequency Drive Provided for adjusting the speed.
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Rollers are maintenance free and long lasting.
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Machine stops if vial stuck-up the track or any hindrance.
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Vial inspection is for inspecting vial for breakage & cap sealing & is carried out by visually.
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Rejected vials are ejected pneumatically by just pressing the button.
Process Operation of Dry Powder Vial Inspection Machine
The central conveyor belt brings the bottle from the capping machine conveyor. These bottles are automatically bifurcated on the two adjoining conveyor belts & further on the side tables for operators sitting on either side of the table. The operators in turn pick up the bottles & visually inspect the bottles in the alternate white & black background to check for any particles in the liquid filled, sealed & breakage of bottle. After inspection the bottles are placed in the central track, which is transfer for labeling.
Technical Specification of Vial Inspection Machine
|
Model |
ADVIM 120 | ADVIM 240 |
| Production Output: | Up to 120 Vials per minute |
Up to 240 Vials per minute |
|
Input Specification: |
– | – |
| Vial Diameter | 23 mm to 38 mm |
23 mm to 38 mm |
|
Vial Height |
25 mm to 70 mm | 25 mm to 70 mm |
| Power Specification: | – |
– |
|
Main Machine |
1 H.P | 1 H.P |
| Turn Tables (2 Nos.) | 0.25 H.P. |
0.25 H.P. |
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Electrical Characteristics: |
230 volts, Single phase, 50 Hertz | 230 volts, Single phase, 50 Hertz |
| Conveyor Height | Standard (As per filling line height) |
Standard (As per filling line height) |
|
Number of Operators |
Four (2×2) | Four (2×2) |
| Overall Dimension: | 2000mm (L) 900mm (W) x 1270mm (H) |
2135mm (L) x 1100mm (W) x 1270mm (H) |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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