Peristaltic Pump based Ampoule Filling Machine (ampoule filler) equipped with watson marlow make peristaltic pump head for filling operations. This precise pump operated through servo drive for accurate fill dose measurement. Filling volume can be adjusted from the touch screen HMI of the machine.
Adinath International is one of the leading ampoule filling machine manufacturers in India with more than 6500 in total machine installations across the globe. We are one of the biggest ampoule filling and sealing machine manufacturer in India. We have different types of machine models in ampoule filling machines having laboratory ampoule filling machine, open mouth ampoule filling machine, closed mouth ampoule filling machine and high speed ampoule filling machines.
Major benefit of peristaltic pump type ampoule filling machine is that liquid comes in contact with silicon pipe only hence less chance of contamination. When you are using two different type of liquids and you do not want contamination of one product into another, so peristaltic pump is the only choice.
We manufacture ampoule filling machines in single head, two head, four head, eight head and twelve head machine models. Our range include r&d ampoule filling machine to production ampoule filling machine. We also having piston pump filling models and servo operated ampoule filling machines. Being a top producer of ampoule filling machines, we offer user-friendly machines that require minimum maintenance. We are recognized as leading exporters of ampoule filling machines from India is Adinath International.
Peristaltic Pump Based Ampoule Filling Machine
Types of Ampoule Filling Machines
We offer below mentioned different types of ampoule filling machines:
- Open Mouth Ampoule Filling Machine
- Closed Mouth Ampoule Filling Machine
- Single Head Ampoule Filling Machine
- Double Head Ampoule Filling Machine
- Four Head Ampoule Filling Machine
- Six Head Ampoule Filling Machine
- Eight Head Ampoule Filling Machine
- Onion Skin Ampoule Filling Machine
Salient Features of Peristaltic Pump Based Ampoule Filling Machine
- Compact cGMP model.
- Peristaltic pump type filling.
- Fill volume adjustments from HMI screen of the machine.
- Servo driven filling adjustments.
- Higher output up to 12000 Ampoules per hour.
- All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.
- Minimum change over parts from 1ml to 10ml ampoule size.
- “No Ampoule – No Filling” system.
- Ampoule neck centering during gas flushing and filling operations.
- Possibility of nitrogen gas flushing before, during and after filling.
- Full accessibility allows easy maintenance.
- Machine equipped with pre-warming station.
- Flow Meters for regulating flames easily.
- Minimum change over time, little maintenance, easy cleaning.
Working Principle of Peristaltic Type Ampoule Filler Machine
Empty washed & sterilized ampoules loaded onto infeed hopper of the machine. From where it has been received to receiving rack through starwheel/cassette. The moving rack which moves horizontally collect eight ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position. During ampoule movement Pre-gassing, Filling, Post Gassing, Pre-heating & Sealing Station perform filling and sealing operations. At the end duly filled and sealed ampoules get collected automatically onto collection tray of the machine.
Technical Specification of Ampoule Filling Machine
| Model | AFS-1 | AFS-2 | AFS-4 | AFS-8 |
|---|---|---|---|---|
| No. of Head | Single | Two | Four | Eight |
| Syringes | One | Double | Four | Eight |
| Ampoule Sizes | 1 ml to 30 ml | 1 ml to 30 ml | 1 ml to 10 ml | 1 ml to 20 ml |
| Filling Speed | Up to 25 ampoules/minute | Up to 50 ampoules/minute | Up to 100 ampoules/minute | Up to 200 ampoules/minute |
| Filling Precision | ± 1% | ± 1% | ± 1% | ± 1% |
| Filling Pump | Piston Pump | Piston Pump | Piston Pump | Piston Pump |
| Burner Gas | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) |
| Nitrogen Arrangement | Before & After Filling | Before & After Filling | Before & After Filling | Before & After Filling |
| Number of Fill Nozzles | One | Two | Four | Eight |
| Number of Nitrogen Nozzles | Two | Four | Eight | Sixteen |
| Number of Sealing Burners | Two | Four | Eight | Sixteen |
| Power Required | 0.5 H.P. | 1 H.P. | 1 H.P. | 2 H.P. |
| Power Voltage | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System |
| Contact Parts | Made from Stainless Steel 316L | Made from Stainless Steel 316L | Made from Stainless Steel 316L | Made from Stainless Steel 316L |
| Overall Dimension | 915mm (L) x 610mm (W) x 965mm (H) approx. | 915mm (L) x 760mm (W) x 965mm (H) approx. | 1200mm (L) x 1070mm (W) x 965mm (H) approx. | 2200mm (L) x 1400mm (W) x 1100mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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