Automatic Vial Capping Machine

Automatic Vial Capping Machine is appropriate for sealing injectable glass vials with a flip-off cap. For clients that expect performance and GMP, the pharmaceutical, veterinary, and biotech industries employ this fip-off capping machine. A variety of Vial Capping Machine models are available from Adinath. These include the Automatic Six Head Vial Capping Machine, which is appropriate for large-scale production; the Automatic Four Head Vial Capping Machine, which is suitable for medium-scale production; and the Automatic Single Head Vial Capping Machine, which is appropriate for medium-and small-scale production. Every machine has a variable AC frequency drive and gear motor, allowing the user to adjust the machine speed to suit their own production needs. The Vial Capping Machine can be integrated with the Vial Filling Machine and the Vial Labeling Machine to provide a comprehensive Sterile Vial Filling Line system.

Automatic Vial Capping Machine Video

Salient Features of Automatic Vial Capping Machine

• A complete cGMP model.
• “No Stopper on Vial Before Sealing – Machine Stop” system.
• “No Seal in Chute – Machine stop” system.
• Single motor synchronises conveyor, starwheels and platform turret and speed can be varied by the speed pot on operating panel.
• Parts coming in contact with the vial / aluminium cap / exposed to the atmosphere are made out of stainless steel for good house keeping & GMP accordance.
• Spring loaded free spinning sealing rollers eliminates any damage to aluminiumcaps and also allows greater flexibility of variation in the container neck diameter.
• Sealing Pressure can be varied to suit different gauges and sizes of aluminium caps.
• Variable A.C. frequency drive for speed adjustment.
• Digital Counter for counting number of sealed vials.
• Photo sensing device stop machine automatically in the event of no aluminium cap in delivery chute.
• A Special clutch device is incorporated on the infeed worm and Starwheel system for stoppage of machine in the event, vial is over turned or over diameter.
• Acrylic Cabinet with Aluminium Structure for Machine. (Optional)
• Programmable Logic Control with GUI. (Optional)

Process Operation of Automatic Vial Capping Machine

Duly Stoppered vials are continuously fed from the convetor of filling machine to the flat conveyor belt of sealing machine and move further through infeed worm for correct spacing and transferred to the infeed starwheel. Aluminium caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with infeed starwheel picks up aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit starwheel pocket and further moves out on to the flat conveyor belt. Duly sealed vials are collected on out-feed collection tray.

Technical Specification of Automatic Vial Capper Machine

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.