The goals of the Rapid Mixer Granulator RMG Machine (High Shear Mixer), which includes the Pharma RMG machine, are to reduce processing times, provide more uniform and homogenous granular mixing at lower operating costs, and, most importantly, maintain enhanced sanitary compliance with cGMP standards. For cGMP compliance, all contact parts are constructed from FDA-approved materials or stainless steel 316L.
Granulator and Rapid Mixer created for maximum efficiency. cGMP compliance, with a focus on validating clearance. The Rapid Mixer Granulator is engineered to yield superior mixing and uniform granules while reducing operational expenses and boosting output. Improved mixing and closed granule size control result in higher tableting speeds, better quality, and fewer rejections. As a manufacturer of quick mixer granulators, we go to great lengths to construct sturdy, high-quality equipment.
Rapid Mixer Granulator RMG Machine Video
Design of Rapid Mixer Granulator
- Dome shaped bowl, which directs loose particles into whirling motion with help of impeller.
- Inclination of the mixing blades accelerates rising and tumbling motion of the product.
- Specially design chopper blades driven at high speed gives fast & even granulation.
- Dome shape for the easy accessibility in cleaning the side.
Salient Features of Rapid Mixer Granulator
- Better Productivity & short mixing granulation time.
- Uniform mixing & granulation.
- Bowl shape design to have no dead spaces.
- Less handling, more hygienic.
- Meets cGMP & FDA Norms.
- Contact parts are SS 316/316L.
- IQ/OQ documentation can be provided.
- PLC system with Graphical User Interface can be offered.
Process Operation of Rapid Mixer Granulator
Rapid Mixer Granulator working principles are based on two decisive factors essential for the intimate mixing system.
- Spinning close to bottom of mixing bowl.
- The impeller sets the entire mixture in whirling rising.
Tumbling motion ensuring a quick & even distribution of all dry components. This leads to an even distribution of all dry components & an even wetting of every granule. The large lumps occurred during wet mixing are broken up, by the strategically acted chopping tool rotating at 1440/2880 RPM.
The mixture can be discharged with the impeller running through outlet located on the side of the mixing bowl flush to the bottom. Easy accessibility for cleaning is guaranteed by the low profile. The mixing tool is easily removed from the drive shaft providing an unobstructed mixing area which may be cleaned very easily.
Control Systems
- Manual Control – Process Timer for Main Motor & Chopper. AMP Meter for Main Motor of chopper. On/Off Push Button.
- Auto Control – PLC based with touch Screen and password level to feed the parameter of process for Wet / Dry Granulation.
- Pre stored process parameter will help to achieve consistent product quality.
- MMI (Touch Screen) for visualization of machine of specific process condition and data.
- PLC indicates: Visualization of Machine process condition & date. Alarm Signal & Fault Message.
- SCADA package (optional)
Optional Features in Rapid Mixer Granulator
- Flame Proof Motors & operating panel.
- Jacketed bowl for heating & cooling.
- Binder solution adding/spraying device.
- Cleaning in place (CIP) in built.
- IPC Lifter or Vacuum loading system for dust free material charging.
- Variable frequency drive for speed variation.
DOCUMENTS & SERVICES:
Complete set of documentation support in terms of DQ/ IQ/ OQ/ FAT/ SAT.
We provide necessary support for installation commissioning and start-up of the machine at site.
Technical Specification of Rapid Mixer Granulator
|
Model |
RMG 10 | RMG 25 | RMG 100 | RMG 150 | RMG 250 | RMG 400 | RMG 600 |
| Gross Capacity in Ltrs. | 10 | 25 | 100 | 150 | 250 | 400 |
600 |
|
Working Capacity in Ltrs. |
8 | 20 | 80 | 120 | 200 | 320 |
480 |
|
Main Motor – H. P. |
2/3 H.P. | 3/5 H.P. | 7.5/10 H.P. | 10/12.5 H.P. | 22/30 H.P. | 30/40 H.P. | 40/50 H.P. |
| Impeller Motor RPM | 75/150 | 75/150 | 75/150 | 75/150 | 100/150 | 100/150 |
100/150 |
|
Chopper Motor – H. P. |
1/1.5 H.P. | 1/1.5 H.P. | 2/3 H.P. | 3/5 H.P. | 3/5 H.P. | 5/7.5 H.P. | 5/7.5 H.P. |
| Chopper Motor RPM | 1500/3000 | 1500/3000 | 1500/3000 | 1500/3000 | 1500/3000 | 1500/3000 |
1500/3000 |
|
Weight Kgs. Approx. |
425 | 650 | 1400 | 1600 | 2000 | 2500 | 3000 |
| Length in mm approx. | 1450 | 1800 | 1900 | 2100 | 2150 | 2750 |
2850 |
|
Width in mm approx. |
600 | 1200 | 1300 | 1900 | 1900 | 2420 | 2530 |
| Height in mm approx. | 950 | 1400 | 1450 | 1500 | 1650 | 1900 |
2070 |
|
Lid Opening Height in mm approx. |
1060 | 1600 | 2150 | 2300 | 2550 | 2950 |
3250 |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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