Ampoule manufacturing line and ampoule filling line (also known as ampoule compact line) are cGMP injectable lines that include washing, filling, sealing, inspecting, and labeling processes. For both closed-mouth and open-mouth ampoules, we offer liquid injection ampoule lines. We provide both fully automatic and semi-automatic ampoule filling lines, which are suitable for smaller ampoule filling lines. All of the equipment in automatic filling lines is integrated so that it functions as a single, cohesive system. For cGMP compliance, all contact parts are constructed from FDA-approved materials or stainless steel 316L.
Automatic Ampoule Filling Line
Automatic Ampoule Filling Lines are made up of machines for labeling, filling, sealing, and washing. Every machine is connected to function as a single, cohesive system. Automation is used in operations to remove human intervention. These lines are also known as Production Scale Ampoule Filling Lines or High-Speed Ampoule Production Lines. The equipment in this kind of filling line is listed below:
Automatic Ampoule Washing Machine
The purpose of an automatic ampoule washer, also known as an automatic ampoule washing machine, is to clean ampoules while minimizing machine parts’ contact with the ampoules in order to comply with cGMP regulations. Positive ampoule washing is ensured by a machine with a specially developed Gripper system that grabs the ampoule from the neck and inverts it until the washing process is finished. The ampoule is then released on the outfeed feedworm system in a vertical position after washing. Using replacement parts, the machine can clean ampoules ranging from 1 to 20 milliliters.
Sterilization Tunnel
Glass ampoules and vials that have been cleaned are sterilized and depyrogenated online using a sterilization and depyrogenation tunnel, also known as a pharma sterilizing tunnel. Glass ampoules and vials are moved from automatic washing machines (non-sterile) to the outlet filing line (sterile region) in the tunnel via a stainless-steel wire conveyor.
Ampoule Filling and Sealing Machine
Pharmaceutical glass ampoules are filled and packaged using an ampoule filling and sealing machine, also known as an ampoule filler. Liquid is poured into ampoules, which are subsequently evacuated using nitrogen gas and sealed with combustible gasses. The machine has a filling pump that was specifically made to fill liquid precisely while centering the neck during the filling process. As soon as the liquid is filled, the ampoule is sealed to prevent contamination. Made in compliance with cGMP regulations using premium stainless steel 316L components.
Ampoule Inspection Machine
Glass ampoules that can be injected can be inspected using an automatic ampoule examination machine. The four tracks of the Ampoule Inspection Machine are made of nylon-6 roller chain, and they come with a spinning assembly that includes A.C. Drive Rejection Units and 24V DC wiring. Additionally, the ability to modify speed was made possible with a variable AC frequency drive. All of the machine’s contact parts are composed of authorized engineered polymers and stainless steel, in compliance with cGMP regulations.
Ampoule Labeling Machine
High-end equipment, known as an ampoule labeling machine or ampoule labeler, is used to label glass ampoules, vials, and eye drop bottles. To print batch number, manufacturing date, and other information on labels, install a printer on your computer. Pharmacy businesses have the option to add barcode scanning and camera-based vision systems. There are various label types that can be used, including paper labels, transparent labels, and BOPP labels with self-adhesive sticker types.
Semi-Automatic Ampoule Filling Line
Machines for labeling, filling, sealing, and washing make up a semi-automated ampoule filling line. These devices operate autonomously and integrate with one another. These lines are also known as small-scale ampoule filling lines or low-cost ampoule production lines. The equipment in this kind of filling line is listed below:
Semi-Automatic Ampoule Washing Machine
The ampoule jet washer, also known as the semi-automatic ampoule washing machine, is a dependable, portable, and semi-automatic ampoule and vial washer that complies with cGMP regulations. With the aid of appropriate replacement components, the Multijet Ampoule & Vial Washing Machine can wash glass vial sizes ranging from 2 to 100 milliliters and ampoule sizes between 1 and 20 milliliters. Its stainless steel construction ensures durability. FDA-approved materials or stainless steel 316L are used to make all contact parts.
Dry Heat Sterilizer
Bottles, vials, and ampoules that have been cleaned can be sterilized using an ampoule sterilizer or dry heat sterilizer. It is constructed from MS heavy angles with an exterior wall composed of stainless steel 304 and an inner wall made of stainless steel 316. Our double door DHS is manufactured in compliance with cGMP requirements that are authorized in injectable pharmaceutical factories that uphold a class 100 environment. For cGMP compliance, all contact parts are constructed from FDA-approved materials or stainless steel 316L.
Ampoule Filling and Sealing Machine
Pharmaceutical glass ampoules are filled and packaged using an ampoule filling and sealing machine, also known as an ampoule filler. Liquid is poured into ampoules, which are subsequently evacuated using nitrogen gas and sealed with combustible gasses. The machine has a filling pump that was specifically made to fill liquid precisely while centering the neck during the filling process. As soon as the liquid is filled, the ampoule is sealed to prevent contamination. Made in compliance with cGMP regulations using premium stainless steel 316L components.
Ampoule Inspection Machine
Glass ampoules that can be injected can be inspected using an automatic ampoule examination machine. The four tracks of the Ampoule Inspection Machine are made of nylon-6 roller chain, and they come with a spinning assembly that includes A.C. Drive Rejection Units and 24V DC wiring. Additionally, the ability to modify speed was made possible with a variable AC frequency drive. All of the machine’s contact parts are composed of authorized engineered polymers and stainless steel, in compliance with cGMP regulations.
Ampoule Labeling Machine
High-end equipment, known as an ampoule labeling machine or ampoule labeler, is used to label glass ampoules, vials, and eye drop bottles. To print batch number, manufacturing date, and other information on labels, install a printer on your computer. In pharmacies, installing camera-based vision systems for printing and barcode scanning is an alternative. There are various label types that can be used, including paper labels, transparent labels, and BOPP labels with self-adhesive sticker types.
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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