The Oral Liquid Manufacturing Plant turns syrup and suspension production into a smooth, largely automated routine for pharmaceutical, nutraceutical, cosmetic and beverage makers. You pour in sugar, water and active ingredients, and the system takes over, melting, mixing, filtering and storing your liquid under controlled conditions. By cutting out manual transfers and open piping, it reduces contamination risk, keeps your batches consistent and frees your team to focus on quality rather than handling drums and hoses.
Oral Liquid Manufacturing Plant Video
Stainless‑Steel Hygiene, Gentle Mixing and Closed‑Circuit Transfers
The Oral Liquid Manufacturing Plant rests on a strong SS 304 frame with SS 316L contact parts, so you can wash and sterilise every surface without corrosion. Its closed‑loop design links the sugar‑melting kettle, online filter and main manufacturing vessel via sealed transfer lines, removing product exposure. Limpet coils wrap around each vessel to heat or cool gently, while bottom‑entry propeller agitators tumble the mixture without shaft vibration or dead zones. An energy‑efficient drive keeps mixing speeds steady, and the integrated control panel logs every temperature and speed for your audit records.
How Does the Oral Liquid Manufacturing Plant Work
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Sugar melting: Tip in sugar and water; coils heat until the syrup clears and the agitator keeps it flowing.
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Pre‑filtration: Syrup passes through an inline filter to catch stray particles before main mixing.
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Main mixing: Add flavours or colours; the propeller stirs smoothly, and an optional homogeniser perfects the blend.
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Cooling & storage: Pump or vacuum transfers the batch to storage; limpets maintain the ideal temperature.
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Transfer to filling: For small runs, wheel the tank to the filler; for large volumes, a sealed pump feeds your bottler automatically.
Key Features
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All‑stainless finish: Polished SS 316L surfaces in contact with the product and an SS 304 frame stand up to CIP and SIP.
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Closed‑circuit layout: Moves liquid without open pipes, keeping air and dust out of your batches.
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Precise temperature control: Limpet coils deliver steady heating or cooling for every phase.
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Gentle agitation: Bottom‑entry propellers blend without dead spots or shaft wear.
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Inline homogenisation (optional): Circulates product until you hit the exact viscosity you need.
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Quick‑release panels: Covers pop off in seconds so you can clean or service without delay.
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Pressure‑rated vessels: Tanks handle up to 1 bar, so you can steam‑sterilise safely.
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Flexible capacities: Pick vessels from 50 L lab kettles up to 50,000 L production tanks.
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Automated controls: The PLC touchscreen keeps your recipes, logs every batch and flags any hiccups as they happen.
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Minimal manpower: Just an operator and an assistant handle the entire batch from start to finish.
Liquid Manufacturing Plant consist the following equipment’s and accessories:
- Oral Liquid vessel
- Filters press
- Manufacturing vessel
- Transfer pump
- Storage vessel
- Transfer pump
- Piping to connect all above equipment’s.
- Working platform.
- Control panel
Optional Features of Oral Liquid Manufacturing Plant
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Parts made of SS304/SS316/SS316L/as per customers’ requirements.
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Top entry or Bottom entry Stirrer & Emulsifier can be provided.
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Fittings and valves can be offered SS304 / SS316.
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CIP & SIP connections for cleaning after each batch with control from the Panel Board.
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Connections with tri clover joints for easy cleaning & replacement.
Technical Specifications
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Vessel sizes: Tanks scale from 50 L bench units up to 50,000 L production kettles.
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Construction: SS 304 frame with SS 316L contact parts and food‑grade gaskets.
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Temperature control: Steam and chilled‑water limpets plus individual probes.
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Agitation: Bottom‑entry propellers run smoothly at 10–200 rpm with a sealed shaft.
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Filtration: Online sugar filter at 50 µm; optional final filters down to 1 µm.
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Transfer: Vacuum or positive‑displacement pump through hygienic piping.
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Control: Allen‑Bradley or Siemens PLC with colour touchscreen HMI, 21 CFR Part 11 ready.
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Sterilisation rating: Vessels handle up to 1 bar (15 psi) for in‑place steam sterilisation.
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Utilities: Steam, chilled water, compressed air and power as per plant size.
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Compliance: cGMP and CE design with IQ/OQ documentation included.
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
The Oral Liquid Manufacturing Plant brings a turnkey solution that blends, filters, stores and transfers your syrups and suspensions under fully closed, stainless‑steel conditions. Quick‑release panels and automated cleaning save hours of maintenance, while flexible vessel sizes and optional homogenisers let you scale from R&D to full production with one platform.