Inverter Type Linear Vial Washing Machine (linear vial washer) including automatic linear vial washing machine uses to wash injectable glass vials. Machine suitable to wash 5ml to 250ml with speed up to 150 vials per minute. Vials are inverted to neck down position for thorough cleaning of vial from any foreign particles or dust.
Vial are loaded in bulk onto infeed turn table of the machine from where it is passes through feedworm which invert vials to neck down position. Vials then enter to washing chamber in neck down position. Six different washing sequence performed one by one during travelling of vials in washing station. Recycled Water, Purified Air, DM Water, Purified Air, Water for Injection and Purified Air performed in washing cycle. After completion of this washing process vials are again inverted to its original position through outfeed feedworm. Vial now collected onto exit collection tray for next process of sterilization or filling.
Adinath International is one of the leading vial washing machine manufacturers in India with more than 6500 in total machine installations across the globe. Our machine are compact in size, easy to use and meet modern technological requirements. We have machine models available from 30 vials per minute to 200 vials per minute production output requirements.
Inverter Type Linear Vial Washing Machine
Salient Features of Linear Vial Washing Machine
- A complete cGMP model.
- All contact parts made from S.S. 316L.
- Entire frame covers & non contact parts made out from SS 304.
- Easy cleanable & Inter changing facility.
- Machine provides 4 water washers & 3 air washers.
- Complete Flexibility with user for washing cycle.
- Feeding online vial transferring chain through turn table.
- “No Vial – No Washing” system.
- “No washing – No water supply” system.
- Nozzles enter into the container during washing cycle to meet cGMP requirement.
- Low water consumption.
- Quick change over with minimum use of tools.
- Microprocessor based variable AC frequency drive for speed control.
- Vial counter for counting the final production output.
Process Operation of Linear Vial Washer Machine
Containers feed from the de-cartooning station are received on an Infeed turn table through visual inspection unit. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in trays or directly feed to sterilizing tunnel.
Technical Specification of Linear Vial Washing Machine
| Model: | ALVW-80 | ALVW-150 |
| Production Rate: | 40 to 80 Vials/Minute | 80 to 150 Vials/Minute |
| Input Specification:(Container diameter) | 15mm to 35mm | 15mm to 35mm |
| Power Specification: | – | – |
| Main Machine: | 0.75 H.P. | 0.75 H.P. |
| Pumping Station: | 2.25 H.P. | 2.25 H.P. |
| Loading Platform: | 0.25 H.P. | 0.25 H.P. |
| Electrical Characteristics | 440 Volts, 3 Phase, 4 Wire System, 50 Hertz | 440 Volts, 3 Phase, 4 Wire System, 50 Hertz |
| Optional Accessories: | – | – |
| Vial Loading Platform | Vial Loading Platform | |
| Vial Inspection Station | Vial Inspection Station | |
| Pumping Station | Pumping Station | |
| Programmable Logic Control with GUI | Programmable Logic Control with GUI | |
| Utility: | – | – |
| Fresh Water | 5 Liters/Minute | 10 Liters/Minute |
| DM Water | 10 Liters/Minute | 20 Liters/Minute |
| WFI | 5 Liters/Minute | 5 Liters/Minute |
| Air | 30 CFM@5 bar | 30 CFM@5 bar |
| Overall Dimension: | 2300mm (L) X 850mm (W) X 915mm (H) | 2300mm (L) X 1000mm (W) X 915mm (H) |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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