High Speed Blister Packing Machine

High Speed Blister Packing MachineThe High Speed Blister Packing Machine serves pharmaceutical and nutraceutical producers who need fast, reliable blister packs for tablets, capsules or softgels. You simply load base film and medicine, then watch up to 300 blisters form, fill and seal every minute. This compact, cGMP‑compliant unit slides into clean‑room lines, cuts manual steps and keeps your line moving, so you meet tight deadlines without sacrificing quality.

High Speed Blister Packing Machine Video

Stainless Steel Durability, Rapid Output & Total Product Protection

The High Speed Blister Packing Machine is built on a mild‑steel SS 304 frame, with SS 316L contact parts. You can wash it down or spray it with strong sanitisers without a hint of rust. Its robust, compact footprint lets you reclaim floor space, while compliance with cGMP keeps auditors happy. You push a button to switch between cold‑form ALU‑ALU or thermo‑form PVC‑ALU modes, and the machine runs up to 300 blisters per minute to protect your products from moisture and contamination.

How Does the High Speed Blister Packing Machine Work

1.   Film Forming: A roll of base film feeds into the forming station, where mechanical or heated tooling shapes precise cavities.

2.   Product Feeding: A Product Transfer Roller drops tablets or capsules into each cavity at the set pitch.

3.   Lidding Film: You load aluminium or heat‑seal foil onto a top roll. The machine lays it over filled cavities and aligns it for sealing.

4.   Sealing: Platen or rotary seal bars fuse the lidding film to the base film with heat‑sealed lacquer for a hermetic pack.

5.   Cutting & Discharge: Blister strips cut to size, then rolled onto the outfeed conveyor, ready for packing; no pauses.

Key Features

  • High Throughput: You produce up to 300 blisters a minute, or 900 on a three‑lane setup.

  • Compact Footprint: This machine tucks into tight spaces, freeing floor area for other tasks.

  • cGMP Design: SS 316L contact parts and enclosed stations keep out contaminants.

  • Cold & Thermo‑Forming: Switch between ALU‑ALU and PVC‑ALU modes in moments.

  • PTR Feeding System: The Product Transfer Roller seats each tablet or capsule accurately.

  • Easy Controls: A PLC‑driven HMI touchscreen stores recipes and shows live status.

  • Tool‑Less Changeover: Swap moulds, seal bars and guides in under 30 minutes.

  • Advanced Sealing: Choose platen seal or rotary seal methods to match your quality needs.

  • Hermetic Protection: Blisters lock out moisture and air to preserve potency.

  • Height‑Adjustable Studs: Six clamps let you lift the machine for quick under‑surface cleaning.

  • Operator Safety: Guards and interlocks keep moving parts out of reach.

Technical Specification of High Speed Blister Packing Machine

Model

AI‑BPM 40+
Production Capacity

Up to 300 blisters min⁻¹; 35 cycles min⁻¹ (cold), 40 cycles min⁻¹ (thermo)

Forming Area

210 × 155 mm
Base Film Width

225 mm (Alu or PVC)

Foil Thickness

0.13 – 0.15 mm (Alu); 0.20 – 0.40 mm (PVC); seal foil 0.02 – 0.04 mm
Reel Diameter

440 mm

Pack Dimensions

Length 215 mm × Width 140 mm × Depth 12 mm
Speed

35 cpm (cold), 40 cpm (thermo) or up to 300 bpm on multi‑lane

Power

6.5 kW, 415 V AC, 3‑phase; domestic variants on request
Air

16 CFM, 6 kg cm⁻² dry air

Water

120 L hr⁻¹, 15 ± 2 °C
Dimensions

2 900 × 1 180 × 1 915 mm

Weight

Approx. 1,950 kg

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

The High Speed Blister Packing Machine brings a robust, all‑in‑one solution that forms, fills, seals and cuts blister packs at unmatched speed. Its stainless‑steel build and expert controls protect product quality while reducing manual steps. Tool‑less changeovers, height‑adjustable studs and user‑friendly HMI keep downtime low. Whether tablets, capsules or softgels, this machine delivers uniform, hermetic blisters that safeguard potency and meet strict standards.


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