Automatic Ampoule Inspection Machine

The Automatic Ampoule Inspection Machine scans every ampoule for cracks, fill‑level errors and foreign particles before they enter your production line. It is designed for pharmaceutical, biotechnology, veterinary and speciality chemical factories. It provides reliable, high-speed visual checks for injectable programs. This machine helps you avoid expensive recalls, meet strict quality standards, and keep your production going without any downtime. It detects any problems early so you can fix them before your products leave the factory.

Automatic Ampoule Inspection Machine Video

High-Speed Performance, Reliable Defect Detection & Durable

The Automatic Ampoule Inspection Machine is built of a robust SS304 body and SS316L contact parts. It withstands wash‑down cleaning and sterile‑room demands. At up to 300 ampules per minute, it inspects small-bore tubes (9–12 mm diameter, 40–60 mm height) with consistent accuracy. The enclosed inspection chamber and GMP‑ready design ensure no dust or light leaks compromise the results. With a strong electrical system (415V, 3‑phase, 50Hz) and a 3HP drive, you can trust it to give you consistent output over long runs and between shifts.

How Does the Automatic Ampoule Inspection Machine Work

1. Hopper and Star‑Wheel: The washed ampoules are poured by operators into the stainless hopper. A star‑wheel picks them up and places each vial onto the four‑track conveyor.

2. Visual Inspection Station: As each ampoule spins under a dual‑sided black‑and‑white background, high‑resolution cameras check for cracks, chips and fill‑level faults.

3. Drum Transfer & Secondary Check: A linear‑screw mechanism moves ampoules onto a rotating drum. The system runs a second visual scan to confirm or flag defects.

4. Pneumatic Rejection: Pneumatic jets eject any ampoule that fails inspection into a sealed reject bin. Approved ampoules continue on the track.

5. Logging & Audit Trail: The machine logs every pass and fail count, giving you clear batch reports for quality audits.

Key Features

• High Throughput: Inspects up to 300 ampoules per minute, keeping pace with fast‑moving lines.

• GMP‑Ready Construction: All product paths in SS 316L; frame in SS 304 for simple cleaning and sterilisation.

• Vision‑System Precision: Dual‑camera setup and black‑white background deliver consistent defect detection.

• Flexible Adjustable Tracks: Accommodates 9—12 mm in diameter and 40—60 mm tall ampoules using fast passport guides.

• Automatic Jam‑Stop: Stops conveyor for stalled bare ampoule, no damage done, ensuring safety.

• Pneumatic Ejection: Air blasts remove defects without using an operator.

• Simple Controls: A basic HMI panel sets speed and inspection sensitivity in seconds.

• Audit‑Ready Logs: Built‑in counters and memory store pass/fail data for every batch.

Technical Highlights

• Frame & Contacts: SS304 frame with SS316L contacts for long‑lasting, easy-to-clean performance.

• Controls: Touchscreen HMI – adjust speed and sensitivity in seconds.

• Batch Logs: Entries for Pass/Fail counts are stored to instantly report.

• Rejects: Faulty ampoules are expelled by air jets into a locking bin.

• Safety & Compliance: Enclosed inspection chamber, emergency‑stop buttons, and cGMP-compliance-ready.

Technical Specification of Ampoule Inspection Machine

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

The Automatic Ampoule Inspection Machine ensure you can keep your production line going without any interruptions. Its stainless‑steel construction is built to withstand regular cleaning, and its robust drives keep 300 ampoules passing under the cameras every minute. You’ll be able to set up speed and inspection levels in minutes, let the machine sieve out any inferior samples, and account for its results. It identifies faults early, thus minimising waste, protecting patients. This means only perfect ampoules make it down the line to be filled, sealed, labelled, and dispatched.