The High Speed Powder Filling With Rubber Stoppering Machine is designed for pharmaceutical, biotechnology and life science companies that need fast, accurate powder dosing and reliable vial closure. This system is completely automatic and is able to handle sterile glass vials with two powder wheels and a vacuum-assisted stoppering station. This cuts down on manual handling and risk of contamination, so that the clean-room line remains high in production.
High Speed Injectable Powder Filling Machine Video
Robust Durability, Precise Accuracy and High Capacity
The High Speed Powder Filling With Rubber Stoppering Machine is constructed on a robust SS304 framework with SS316L contact parts. It is resistant to daily wash‑downs and long-term use of harsh sanitisers without any fear of rust. Its modular layout gives fingertip access to each dosing syringe, each driven by its own brushless motor to fill within ±1 % accuracy, even when powder flow varies. A built‑in pre‑warm station eliminates moisture before sealing, resulting in a perfect tip every time. All of these characteristics provide consistent, high‑volume output with less downtime and no compromises to sterility.
How Does the Powder Filling With Stoppering Machine Work
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Vial Infeed: Sterile vials are fed into the turntable and slide onto the infeed worm and star wheel, which takes place below the vial filling unit.
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Powder Filling: Twin powder wheels draw injectable powder from the hopper and dose each vial with the exact amount set on the touchscreen.
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Rubber Stoppering: A bowl feeds stoppers; a pneumatic head uses vacuum to lock each one tight.
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Safety Monitoring: Built‑in sensors watch pressure, vacuum and stopper fit, pausing at the first hitch.
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Discharge: Vials slide onto the outfeed turntable, ready for inspection or packing; no line stops.
Key Features
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No vial, no fill: Halts dosing if a vial is missing, so you never waste powder.
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SS 304 frame & SS 316L parts: Rust‑proof and sanitiser‑ready for clean‑room use.
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Twin powder wheels: Double heads boost capacity up to 250 vials per minute.
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±1 % accuracy: You hit the right dose every time, even with humidity shifts.
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Vacuum‑assisted stoppering: Seats stoppers instantly for leak‑proof seals.
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Variable‑speed drives: Match fill and conveyor speed to your production rate.
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Quick‑release guards: Lift off guards and hopper in seconds for a fast, deep clean.
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Tool‑free swaps: Click out wheels and inserts in minutes – no toolbox needed.
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On‑the‑go sampling: Pull vials for checks without ever stopping the line.
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Safety interlocks: The machine pauses if it spots a missing vial or stopper, so you fix things right away.
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HMI touchscreen: Tap to recall up to 20 recipes, monitor fill weights and alarms live.
Technical Specification of High Speed Powder Filling Machine
| Model | AI‑DPFSM 2 (double head) |
| Vial diameter | 25 – 38 mm |
| Vial height | Up to 75 mm |
| Stopper size | 20 mm butyl rubber |
| Fill range | 50 mg – 1.5 g (single dose); up to 6 g (multi dose) |
| Accuracy | ±1 % at humidity below 28 % RH |
| Speed | Up to 120 vials/min (single head); up to 250 vials/min (double head) |
| Hopper capacity | 20 litres with agitator |
| Power supply | 415 VAC three‑phase or 220 VAC single‑phase, 50 Hz |
| Power rating | 4 HP |
| Air requirement | 4 kg/cm² filtered, oil‑free |
| Vacuum requirement | 28 inHg at 500–600 LPM |
| Conveyor height | 815 – 940 mm, adjustable |
| Machine footprint | 3000 × 1000 × 1675 mm (L × W × H) |
| Weight | Approx. 600 kg |
| Compliance | Fully cGMP and FDA compliant, with IQ/OQ documents ready |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
The High Speed Powder Filling With Rubber Stoppering Machine provides an effective solution to fill the injectable powder vials. Its stainless-steel frame, double-pod wheels and vacuum stoppering guarantee accurate fills. Fast changeovers, no‑tool cleaning and safety interlocks minimise downtime and waste. Maximise every batch with an easy-to-use production system that helps reduce waste and keep production on the move.
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