Double Head Injectable Powder Filling and Rubber Stoppering Machine

The Double Head Injectable Powder Filling and Rubber Stoppering Machine delivers fast, accurate vial filling and stoppering for pharmaceutical, biotech and life‑science verticals. This AI–DPFSM 2 model doses injectable powders into glass vials with two high‑precision heads, then seals them with butyl rubber stoppers in one continuous flow. Users gain consistent fill weights and secure closures. This compact, stainless‑steel unit reduces manual handling, reduces contamination risk and slots neatly into clean‑room lines, so teams can focus on quality.

Powder Filling and Rubber Stoppering Machine Video

Sterile Durability, Precise Accuracy and High Throughput

The Double Head Injectable Powder Filling and Rubber Stoppering Machine is made of SS 316L contact parts and an SS 304 frame that can resist corrosion and withstand daily wash‑downs and sanitising sprays. Its twin eight‑port powder wheels deliver exact doses, even multiple fills per vial, while a built‑in vibratory stoppering station seats stoppers without manual touch. With variable‑speed drives, you match throughput to your clean room’s pace. Quick‑release guards and a fully removable hopper clean or swap formats in minutes, ensuring every batch meets strict cGMP standards.

How Does the Powder Filling and Stoppering Machine Work

1. Vial Infeed
   Bottles arrive on a turntable, feed along the conveyor and space perfectly into the star wheel.

2. Powder Filling
   Twin powder wheels draw from the hopper and drop the exact dose into each vial. Change parts let you switch between 50 mg single doses and up to 6 g multiple doses.

3. Rubber Stoppering
   A vibratory bowl delivers butyl stoppers to the stoppering head, which seats each stopper under vacuum to ensure airtight seals.

4. Vial Discharge

Filled, stoppered vials roll onto the outfeed turntable, ready for inspection or labelling without pausing the line.

Key Features

• No Vial–No Fill System: Stops powder dosing when no vial is present, avoiding waste.

• SS 316L Contact Parts: Sterile surfaces resist corrosion and allow autoclave cleaning.

• Twin Powder Wheels: Two heads work together to fill up to 240 vials a minute.

• ±1 % Accuracy: You hit the perfect weight every time, even if humidity shifts.

• Built‑In Stoppering: Stoppers seat under vacuum right after filling for a secure seal.

• Variable Speed: Twist the dial to match fill and conveyor speeds to your pace.

• Quick‑Release Guards: Panels and the hopper lift off in seconds, so you can clean in moments.

• Tool‑Free Swaps: Wheels and inserts click out in minutes, no tools required.

• Safety Interlocks: If a vial or stopper is missing, the machine pauses so you can sort it right away.

• HMI Touchscreen: Tap to load recipes, watch fill weights and get live alerts.

• Independent Turntables: Infeed and outfeed run on separate drives for smooth flow.

Technical Specification of Injectable Powder Filling Machine

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

The Double Head Injectable Powder Filling and Rubber Stoppering Machine gives users a robust, high‑capacity solution for sterile vials. Its twin heads, precise dosing and built‑in stoppering station eliminate manual steps and cut rejects. Quick‑swap parts, easy cleaning and smart safety interlocks keep the production line running around the clock.