Automatic Capsule Counting and Filling Machine

The Automatic Capsule Counting  and Filling Machine serves pharmaceutical, nutraceutical, herbal, cosmetic and Ayurvedic manufacturers who need fast, accurate bottling. It counts loose capsules or tablets, feeds them into bottles via a dual‑track conveyor and fills up to 60 bottles every minute. Users gain precise dosing, dust‑free operation and full cGMP compliance, all in one compact unit. The machine’s vacuum‑assisted feeding and image‑based counting save labour, cut reject rates and make changeovers simple, so production stays on time and quality stays high.

Automatic Capsule Counting and Filling Machine Video

Durable Build, High‑Speed Precision, Dust‑Free Solution

A robust SS 304 frame and SS 316L contact parts give this machine many years of service in wash‑down suites. Its advanced vibration feeder and multi‑channel disc deliver stable, high‑throughput performance, while active image counting maintains accuracy within 0.1 %. An integrated vacuum under the hopper keeps tablets moving cleanly to the counting disc, eliminating jams and dust. Low‑friction guides, tool‑free change parts and easy‑access panels cut maintenance time, so you fill every bottle with confidence and meet the strictest quality standards.

How Does the Automatic Capsule Counting and Filling Machine Work

1. Bulk Load & Feed: You pour capsules or tablets into the stainless‑steel hopper. A multi‑channel feeder vibrates them onto the custom counting disc.

2. Vacuum Assist: A vacuum port beneath the hopper creates a dust‑free path and helps uncoated tablets settle evenly on the disc.

3. Image Counting: With high‑speed cameras, the disc image is scanned, with counting to the desired count number with checking of dimensions (size) and shape verification.

4. Dual‑Track Filling: Two bottles next to one another move down a slat conveyor. Counted doses are directed into both containers simultaneously by the system.

5. Automatic Stop & Test: If count errors exceed 0.1 % or a misfeed occurs, the machine halts, alerts the operator and runs a self‑diagnostic before restarting.

Key Features

• SS 304 Frame & SS 316L Parts: Built to withstand regular sanitisation and meet GMP norms.

• Up to 60 BPM Output: Adjust single or dual‑track mode to match your line speed.

• < 0.1 % Count Error: Image‑based counting minimises rejects and batch waste.

• Vacuum‑Assisted Hopper: Keeps the feed path clean and supports gentle product handling.

• Touchscreen Control: Set bottle count, test runs and alarms in seconds.

• Auto Stop & Self‑Test: Automatically pauses on error and performs diagnostics.

• Quick‑Change Parts: Swap feeders, guides and conveyors without tools in under five minutes.

• Low Noise Operation: Quiet motor and feeder reduce operator fatigue.

Technical Specification of Capsule Counting Machine

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

The Automatic Capsule Counting and Filling Machine reduces manual counting errors and boosts throughput without extra staff. Its stainless‑steel frame stands up to daily cleaning, and its image‑based counter ensures every bottle holds the exact quantity. With tool‑free part changes, self‑testing cycles and a sealed dust‑free feed path, you gain a reliable, compact solution that keeps your capsules and tablets moving from hopper to label with speed, precision and full traceability, so users can meet production targets and quality audits with ease.