Automatic Single Head Bottle ROPP Capping Machine

Automatic Single Head Bottle ROPP Capping Machine

The Automatic Single Head Bottle ROPP Capping Machine brings precise, tamper‑evident sealing to pharmaceutical, food & beverage, cosmetic, pesticide, chemical, and beverage sectors. It unscrambles and spaces empty bottles, orients aluminium ROPP caps and seals each bottle in one smooth operation. Operators get even closures, less manual lifting and easy in-line integration. This small, stainless-steel powerhouse increases output, minimises downtime, and guarantees that every bottle of your production line is fully sealed and audit-ready.

Automatic Single Head Bottle ROPP Capping Machine Video

Robust Construction, Accurate Sealing & Effortless Operation

The Automatic Single Head Bottle ROPP Capping Machine features a robust MS frame made of durable SS304, along with all the contact parts in SS316L to withstand corrosion and allow for sanitary cleaning. Its single capping head uses a servo‑driven torque system to apply the exact seal force you choose, batch after batch, eliminating leaks and over‑tightening. An orientation‑type cap feeder delivers caps continuously at variable speed, adapting to different materials and sizes with simple change-parts. The machine maintains the guidelines and regulations of the current Good Manufacturing Practice. It offers low-rejection rates even in continuous service, thanks to its stable measuring accuracy.

How Does the Single Head Bottle ROPP Capping Machine Work

  1. Bottle Infeed: Bottles are fed in on a belt and pass through an infeed worm where they are spaced into a star‑wheel for precise spacing.

  2. Cap Orientation: Aluminium ROPP caps tumble in a vibratory bowl or optional elevator feeder, then travel up a chute where guides stand each cap upright.

  3. Capping Process: The single head lowers and uses spinning rollers to engage and form the cap onto the bottle neck at your preset torque.

  4. Torque Validation: Built-in sensors record seal force and halt the machine within seconds if the torque is out of your specified range, so you can catch problems in real time.

  5. Bottle Outfeed: Enclosed containers are discharged smoothly from the star‑wheel onto the outfeed conveyor, no line stop required, and ready for labelling or packing.

Key Features

  • No Bottle – No Capping: Stops automatically if a bottle is missing, saving caps and preventing spills.

  • No Bottle – Machine Stop: Halts the line on bottle absence, protecting product and equipment.

  • Stainless‑Steel Build: SS 304 frame and SS 316L contact parts stand up to daily wash‑downs and sanitisation.

  • Variable Speed Cap Feeder: Lets you match cap feed rate to line speed and cap material.

  • Dismountable Hopper: Removes quickly for full cleaning without tools.

  • Safety Clutch: Prevents bottle breakage by slipping heads on jams.

  • Single Drive Synchronisation: One motor runs both conveyor and star‑wheel in perfect step.

  • Minimal Changeover Time: Swap change parts to handle different bottle and cap sizes in minutes.

Technical Specification of Single Head Bottle Capping Machine

Model

AI‑BRCM 1R
Speed

Up to 35–40 bottles per minute, depending on bottle and cap size

Bottle Diameter

Up to 85 mm
Bottle Height

Up to 150 mm

Cap Diameter

20 mm, 25 mm, 28 mm or 32 mm with change parts
Power Supply

415 VAC, 3‑phase and 220 VAC, single‑phase, 50 Hz with AC drive

Power Rating

1.0 HP
Conveyor Height

Adjustable 815–850 mm

Dimensions

1500 × 735 × 1800 mm (L × W × H)
Construction

MS frame with SS 304 cladding; SS 316L contact parts

Output

Max. 40 bottles per minute (format dependent)

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

The Automatic Single Head Bottle ROPP Capping Machine delivers a compact, reliable solution for high‑integrity sealing of ROPP caps. Its stainless‑steel build, precise torque control and smart interlocks protect your product and operators. Quick, tool‑free change parts and a continuous‑flow design cut downtime and make format shifts hassle‑free. Whether you’re scaling up small runs or maintaining full‑scale production, this machine keeps your bottles leak‑proof, tamper‑evident and ready for the next stage—batch after batch, day after day.


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