The Automatic Four Head Bottle ROPP Capping Machine seals roll‑on‑pilfer‑proof (ROPP) caps onto bottles at high speed for pharmaceutical, food & beverage, cosmetic, pesticide and chemical lines. It unscrambles bottles, orients aluminium caps via a vibratory or orientation feeder, then tightens four caps in one pass. Operators gain consistent, tamper‑evident seals, lower labour demands and seamless integration into cGMP‑rated production. The stainless‑steel frame, quick‑change parts and tool‑free guards cut downtime, so you switch formats in minutes and maintain steady, audit‑friendly output.
Automatic Four Head Bottle ROPP Capping Machine Video
Durable, Uniform Torque, Hygienic Performance
Built on an SS 304 frame with SS 316L contact parts, the Automatic Four Head Bottle ROPP Capping Machine withstands daily washdowns and harsh cleaning agents. Its four servo‑driven heads all apply the exact same torque, so you won’t spot any loose caps or over‑tightened seals. You can swap between bottles from 24 mm to 85 mm in diameter in just minutes, thanks to tool‑free change parts. Its heavy, vibration‑absorbing base and quick‑release guards make cleaning simple and keep everything hygienic. This tough design runs day in, day out, thus cutting waste and helping you hit strict quality targets.
How Does the Four Head Bottle ROPP Capping Machine Work
-
Bottle Infeed: The in‑feed worm spaces bottles into a star‑wheel, then feeds them onto the slat‑chain conveyor.
-
Cap Orientation: Caps tumble in a vibratory bowl (or elevator feeder) and travel through a chute where guides spin each one upright.
-
Synchronised Capping: All four heads move down together, grip the cap and twist it to the precise torque you set on the touchscreen.
-
Instant Verification: As each cap settles, optical “eyes” make sure it’s seated just right, and torque meters check its tightness. If anything looks or feels wrong, the line pauses and a clear alert lets you fix it on the spot.
-
Smooth Bottle Discharge: The moment a cap is secure, the bottle gently rolls onto the out‑feed conveyor, with no stops, no spills, so it goes straight to labelling or packing without missing anything.
Key Features
-
SS 304 Frame & SS 316L Parts: Corrosion‑resistant and simple to sterilise.
-
Four‑Head Capping: Caps four bottles in parallel for up to 80 bpm.
-
Uniform Torque Control: Each head applies identical torque within 0.01 Nm.
-
No Bottle–No Cap, No Cap–Stop: Prevents waste and spills.
-
Quick Change Parts: Tool‑free adjustment of guides, chutes and head heights.
-
Overload Clutch: Protects bottles and equipment during jams.
-
Digital HMI Panel: Store up to 20 recipes and adjust torque and speed with a tap.
-
Removable Hopper: Dismounts for deep cleaning and format changes.
-
Steady, Vibration‑Free Base: The solid foundation prevents shake, so caps stay perfectly aligned even at top speed.
-
Clear Safety Guards & Interlocks: Transparent shields meet GMP rules and keep operators safe at all times.
Technical Specification of Bottle ROPP Capping Machine
|
Model |
AI‑BRCM 4R |
| Output |
65 – 80 bottles per minute, depending on bottle and cap size |
|
Bottle Diameter |
Up to 85 mm (any stable shape) |
| Bottle Height |
Up to 305 mm |
|
Cap Diameter |
Up to 28 mm |
| Torque Range |
0.3 – 1.2 Nm, adjustable in 0.01 Nm steps |
|
Construction |
SS 304 frame; SS 316L contact surfaces |
| Power Supply |
415 VAC 3‑phase or 220 VAC single‑phase, 50 Hz; 1.5 HP AC drive |
|
Conveyor Height |
Adjustable 800 – 900 mm |
| Dimensions (L × W × H) |
1500 × 1000 × 2000 mm |
|
Weight |
Approx. 450 kg |
| Compliance |
cGMP‑ready; CE marking and IQ/OQ docs on request |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
The Automatic Four Head Bottle ROPP Capping Machine gives you a fast, precise and hygienic way to seal bottles. With its stainless‑steel build, four synced heads and tool‑free change parts, this machine seals bottles fast and accurately. Touch‑screen recipes load in seconds, safety guards click into place, and downtime all but disappears. Plug it in and send out leak‑proof, tamper‑evident bottles, batch after batch, without a second wasted.
Send Inquiry