A Cosmetic Jar Filling Machine is a specialized piece of industrial equipment designed to accurately and efficiently fill jars (or similar containers) with various cosmetic products. These include creams, lotions, gels, ointments, body butters, foundations, masks, scrubs, and other viscous or semi-solid beauty/personal care formulations. It automates the dispensing process to ensure precise volume control, minimize waste, maintain hygiene, and support high-speed production in the cosmetics industry.
Cosmetic Jar Filling Machine are widely used by cosmetic manufacturers, from small-scale artisanal brands to large-scale factories, to package products into glass, plastic, or acrylic jars of different sizes (typically ranging from 10ml to 2000ml or more).
Cosmetic Jar Filling Machine Video
Key Features of Cosmetic Jar Filling Machines
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High Accuracy: Filling precision often ±0.5% to ±1%, with consistent volumes to avoid overfill or underfill.
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No Cross-Contamination: Contact parts made from food-grade stainless steel (usually SS 316 for product-contact surfaces and SS 304 for framework) for easy cleaning and compliance with hygiene standards.
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Versatile Viscosity Handling: Capable of filling thin liquids to thick pastes/creams without issues.
- Safety & Efficiency Features:
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“No Jar – No Filling” system (prevents product waste if no container is present).
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Variable speed control (e.g., AC drive for adjustable output).
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Anti-drip/nozzle systems for clean fills.
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Easy operation, quick changeover between products/jar sizes, and minimal maintenance.
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Automation Levels: Available in manual, semi-automatic, or fully automatic configurations.
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Additional Capabilities: Some integrate with capping, labeling, or sealing systems for complete packaging lines.
Salient Features of Cosmetic Jar Filling Machine
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Compact & elegant design.
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Suitable to fill 10ml to 2000ml.
Piston pump filling with accuracy of ±1%. -
No cross contamination.
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All Contact Parts Made from S.S 316 & framework by S.S. 304.
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A.C. Variable Drive for speed adjustment.
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“No Bottle – No Filling” system.
Easy to operate.
Process Operation of Cosmetic Jar Filling Machine
The incoming dry bottles are fed on Stainless Steel slat conveyor by hand. Bottles move further at the required speed of the correct placement below filling unit.
The filling unit consists of filling head, syringes & nozzles uses for filling. Syringes are made of Stainless Steel 316 construction. Bottle Stopper is provided which holds the bottle during filling operation. A sensor is provided for ”No Bottle-No Filling” operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be increased & decreased by adjusting stroke length of piston. Syringes are having non return valve for sucking & delivering situation to avoid volume variation. Liquid reaches to filling nozzles through silicon transparent pipe. Nozzles are having up & down movement with help of cam mechanism and it go down when starwheel hold the bottle and starts filling when it starts to move up. After completion of filling operation, bottles collected on outfeed collection tray.
Technical Specification of Cosmetic Jar Filling Machine
| Model No. | AI-BFM 4 | AI-BFM 8 | AI-BFM 12 |
| Bottle Diameter | Up to 90 mm* | Up to 90 mm* | Up to 90 mm* |
| Filling Range | 10 ml to 1000 ml with help of suitable change parts / Syringe | 10 ml to 1000 ml with help of suitable change parts / Syringe | 10 ml to 1000 ml with help of suitable change parts / Syringe |
| Accuracy | +/- 1% Depending on Liquid with Single Dose | +/- 1% Depending on Liquid with Single Dose | +/- 1% Depending on Liquid with Single Dose |
| Electrical | 440 Volts, 3 Phase Power Supply (50 Hz) | 440 Volts, 3 Phase Power Supply (50 Hz) | 440 Volts, 3 Phase Power Supply (50 Hz) |
| Power | 2 H.P. | 3 H.P. | 5 H.P. |
| Production Output | Up to 60 Bottles per minute | Up to 120 Bottles per minute | Up to 180 Bottles per minute |
| Syringe Filling Range | 10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml | 10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml | 10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml |
| Conveyor Height | 850 to 950 mm | 850 to 950 mm | 850 to 950 mm |
| Overall Dimensions | 1500 mm (L) x 90 mm (W) x 1550 mm(H) | 2000 mm (L) x 900 mm (W) x 1550 mm(H) | 2800 mm (L) x 950 mm (W) x 1550 mm(H) |
| Net Weight | 350 kgs. approx. | 500 kgs. approx. | 700 kgs. approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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